Captain Matt Audette Jan

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Presentation transcript:

Captain Matt Audette Jan 2017 mraudett@nps.edu 404-304-9903 How to Solder Captain Matt Audette Jan 2017 mraudett@nps.edu 404-304-9903

Topics Covered Overview Minimal Tools Nice to Haves Safety How to Solder Best Practices Prac App

Overview Different than welding More like brazing Solder: conducts, low melting temperature Iron: heats up, melts solder Joins wires, PCBs, electronic components Quickly: Soldering in the Dojo

Soldering Irons Gets hot Like really hot Parts Gets components hot! Will get you hot! Parts Tip types/sizes, changeability Soldering Station Unregulated heat

Solder Alloy Conducts electricity Spools, tubes Different gauges Pb, Tin Conducts electricity Spools, tubes Different gauges 2 types: leaded and Lead Free

Types of Solder Leaded Unleaded Pb, Tin Lower melting temperature Sticks to itself Does contain lead. EU banned, CA Hard to find Tin, copper, silver No lead = higher melting temperature Station More difficult to use “rosin core” / flux Fumes

Minimal Tools Iron Solder Knife/wire strippers Tape/heat shrink Wire cutters/pliers

Nice to Haves: Helping hands Flux Sponge/brass sponge Cradle Station Solder pump/vacuum/wick Ventilator PCB Vice Adam Savage’s Rule of Tool Buying

https://i.imgur.com/IGW8DcX.gifv

Soldering Stations Regulates heat of the iron Varying levels w/o, get hotter and hotter Varying levels Cost vs niceness Tailor to your level! Plugs

Safety It gets hot Fumes Leaded solder NEVER SOLDER BATTERIES Ventilated room Ventilator Leaded solder NEVER SOLDER BATTERIES

Soldering Good solder joint Strip wires Join wires – Apply flux “inside” wires Strip wires Join wires – Apply flux Apply iron 1 second count Apply solder Wait Remove solder Remove iron Heat both ends to be soldered evenly Both wires Wire and the PCB Heat your components, THEN add the solder Side of the iron, NOT the tip “Sweet spot”

Tinning the Iron’s Tip Hot tips oxidize Tinned tips are easier to use Brass sponge/damp sponge “Buttering bread” motion Place solder on tip, let it melt Coat the tip in solder, let sit Brush off extra solder

Joining Wires Laying on top “Mash up” Twist Western Union Pigtail Best- NASA “Wrong” is doesn’t conduct Bulky is inconvenient

Western Union Pig Tail

Practice!

Soldering onto PCBs

Best Practices/Pro Tips “Sweet spot” Pull the iron away quickly Flush cut cutters

Further Reading/Watching https://learn.sparkfun.com/tutorials/how-to-solder---through-hole- soldering/soldering-irons

Further Reading/Watching

References

References: Videos https://www.youtube.com/watch?v=f95i88OSWB4 https://learn.adafruit.com/minty-boost/solder-it