by: FMM Malaysian Ceramic Industry Group (MCIG) October 2016 RIGHT FROM THE START SANITARY WARE + TECHNICAL INFORMATION + INSTALLATION + GREEN MOVEMENT by: FMM Malaysian Ceramic Industry Group (MCIG) October 2016 1 1

about Name : Sharifah Suzana Simmonds (LAM ID/S 12, MIID M85) Company : Doe Industries Sdn Bhd Position : Corporate Branding Manager Chairman of sanitary ware – FMM-MCIG (2nd ) Council Member – Malaysian Institute of Interior Designers (MIID) HEAD OF MEDIA & PUBLIC RELATION CHAIRMAN – STUDENTS SATURDAY PROGRAM Registered Interior Designer – Lembaga Akitek Malaysia (LAM) No of years in Industry: 25 years

TECHNICAL INFORMATION

TECH INFO MS 1522 : 2015 VITREOUS CHINA WATER CLOSET PANS – SPECIFICATION (FOURTH REVISION) MS 147 : 2001 SPECIFICATION FOR QUALITY OF VITREOUS CHINA SANITARY APPLIANCES (FIRST REVISION) MS 1799: 2008 URINAL – SPECIFICATION MS 2578 : 2014 CERAMIC WASH BASINS – SPECIFICATION MS 795-1 : 2011 SPECIFICATION FOR WC FLUSHING CISTERN MS 2545 : 2014 FLUSH VALVES - SPECIFICATION 4 4

TECH INFO MS 147 MS 795 (internal fittings) MS 1522 Newspaper test Simulating test Sawdust test Ball test Toilet paper test Reduce flush – liquid containment test Loading test (at what weight?) Endurance test – for hybrid WC Chemical test endurance test – for hybrid WC * Note : Full flush – 6/5/4L, reduce flush 3L or less

TECH INFO MS 147 MS 2578 Strength and support test Draining of water test MS 147 MS 1799 Flushing test – max 2.5L Strength test (wall hung urinal)

VIDEO – TESTING METHOD 7 7

Manufacturing process chart TECH INFO Manufacturing process chart Logistic QA/QC *(Each section has it own QA) Manufacturing process Casting Finishing Drying Glazing Firing 1st stage R & D Preparation of slip Mould making Glaze

QA/QC TECH INFO Type of defects Definition : MS147:2001 Fire crack : A line shallow crack in the body not covered with glaze on the visible surface of the product Blister : A raised portion of the surface having the height or width greater than 1 mm QA/QC Type of defects Pinhole : A small hole in the glazed surface less than 0.5mm diameter Speck : An area of contrasting colour less than 1mm maximum dimension. (Speck less than 0.25mm maximum do not constitute a defect sufficient in number to form a discolouration Wavy finish (poor finish) : A defect in finish having the appearance of numerous runs in the glaze, irregular or mottled finish Warpage : A distortion of a part of an appliance which is designed to be plane against the horizontal and vertical surface during the installation process Dunt : A hair line fracture extending through the body. (Dunts are caused by strains up during the manufacturing process) Definition : MS147:2001

INSTALLATION & MAINTENANCE

MS 2015 : 2006 (Part 1 – Part 4) MS 1402 : 2006 (Part 1 – Part 4) Design Requirement Basic understanding of design requirement MS 2015 : 2006 (Part 1 – Part 4) PUBLIC TOILETS – PART 1 : MINIMUM DESIGN CRITERIA PUBLIC TOILETS – PART 2 : INSPECTION CRITERIA PUBLIC TOILETS – PART 3 : RATING CRITERIA PUBLIC TOILETS – PART 4 : CODE OF PRACTICE FOR MAINTENANCE MS 1402 : 2006 (Part 1 – Part 4) CODE OF PRACTICE FOR SANITARY SYSTEM IN BUILDINGS – PART 1 : DESIGN (FIRST REVISION) DITTO – PART 2 : INSTALLATION DITTO – PART 3 : TESTING AND COMMISSIONING DITTO – PART 4 : OPERATION AND MAINTENANCE

Overview General General MS 2015 : PART 1 (Design) Public toilet Sanitary System General To assist in provision of clean, hygienic, safe & convenient-to-use public toilet Covers all public toilets whether found in stand-alone structure or inside buildings (used by the occupants or by visitors to the building or both). It covers statutory requirements, design, location, number, type and quality This Standard DOES NOT cover supply of water or the provision of wastewater disposal or storage system for public toilets General/recommendation of layout plan for different type of establishment General Gives recommendation for planning, design, installation & workmanship of sanitary systems in building, which includes water supply system, sanitary appliances, sanitary pipe work, ventilation system including all other works for non-pressure domestic and public buildings – coves only from fittings discharge to the final manhole Indicates what is the min requirements for the design of sanitary system & good practice under normal conditions Ratio for WC/Sq Pan/urinal/Basin for different type of establishment

Internal fittings – dual flush Inlet valve Discharge valve Overflow pipe Dual flush button Dual flush internal fittings with high pressure inlet valve Dual flush internal fittings with low pressure inlet valve

Internal fittings – single flush Single flush button Single flush internal fittings with high pressure inlet valve Single flush internal fittings with low pressure inlet valve

Internal fittings – single flush Water Level Marking

Sediment accumulated inside cistern

Source : Singapore Standard CP 48 : 2005 Installation Source : Singapore Standard CP 48 : 2005

Cross Section of WC SIPHONIC WC PAN WASH DOWN WC PAN Siphonic action - whereby the soil is removed by the siphonage induced by flushing water. Specially structure waste pipe and characteristic flow of water generate siphonic effect. (BS EN 997:2003) Wash down – soil is cleared only by the force and volume of the flush water

WC Trap WC Trap - roughing-in Product Presentation P trap/HO (Horizontal Outlet) Rough-in : 190mm S trap/BO (Bottom Outlet) Rough-in : 225mm 2” off set connector 1” off set connector Straight connector Product Presentation

WC Trap WC Trap - roughing-in Product Presentation 11/11/2018 Bend 14 degree – to connect P trap WC spigot Bend 90 degree – to convert P trap WC to S trap outlet Adjustable reach bend degree – to convert P trap WC to S trap outlet P trap/HO (Horizontal Outlet) Rough-in : 190mm Product Presentation 11/11/2018

One-piece WC Step 1: Remove paper cover from the rubber gasket Step 2: Using hand , push rubber to the inner part of the collar Step 3 : Fit the gasket from the outlet hole. Gasket & mastic type of installation, common for 1 piece WC Step 4 : Locked gasket by pressing rubber to the outlet Step 3 : Fit the gasket from the outlet hole. Step 4 : Locked gasket by pressing rubber to the outlet Step 5 : Install ware to the floor, make sure pipe is aligned to the gasket collar.

Suruhanjaya Penkhidmatan Air Negara (SPAN) REMARK Malaysian Standard MS1522 Full flush – 6L/5L/4L Reduce flush – 3L or less MALAYSIA STANDARD, not SIRIM STANDARD Suruhanjaya Penkhidmatan Air Negara (SPAN) 1 Feb 2014 only dual flush WC can be used. All sanitary ware manufacturer MUST register with SPAN Ordering Lead Time 6 to 8 weeks (subject to stock availability) 23 23

TERIMA KASIH / THANK YOU CREDIT TO: CLAY INDUSTRIES SDN BHD DOE INDUSTRIES SDN BHD ROCA MALAYSIA SDN BHD 24 24