S183PM-II / S184PM-SLDF Fusion Splicer Presentation

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Presentation transcript:

S183PM-II / S184PM-SLDF Fusion Splicer Presentation STR-09051-4 November 2010 S183PM-II / S184PM-SLDF Fusion Splicer Presentation FURUKAWA ELECTRIC CO., LTD Interconnectivity Equipment Dpt. Telecommunications Company All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

INDEX 1. Splice technology 4. Typical data 2. Feature & Application PM (Polarization-maintaining) fiber -- 3 High strength splicing -- 5 LDF (Large Diameter Fiber) -- 6 Dissimilar fibers splicing -- 7 2. Feature & Application Specialty splicing made easy -- 8 Fast splice time -- 9 Safe PM fiber rotation --10 Easy operation --11 Wide range aligning system --14 Monitor & User interface --15 Advanced fusion control --16 Manual Splicing --18 “Ring of Fire” (3 phase plasma) --19 “Smart Fuse” Advanced splicer software --20 3. Specification Specification --22 Components --25 Tools and accessories --30 4. Typical data Splice loss on SM-SM --35 Splice loss on SM-DS --36 Extinction ratio on Panda-Panda --37 Tension strength at high strength splice --38 5. Contact --39 All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

Application of PM fiber 1. Splice technology 1. PM (Polarization-maintaining) fiber PM fiber is the optical fiber in which the polarization of light waves launched into the fiber is maintained during propagation, with little or no cross-coupling of optical power between the polarization modes. There are several different designs of PM fiber. Stress rod makes the birefringence on the core. The polarization is maintained The polarization is not maintained Application of PM fiber Panda Core Stress rod Core Stress rod Bow-tie Stress rod Tiger Fiber optic sensing Interferometer Laser diode Optical module Etc. Core All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

1. Splice technology 1. PM (Polarization-maintaining) fiber In case of splicing PM fiber, it is necessary to match both orientations of PM fibers. Normally, the directions of stress rods should be matched. Offset of orientations of PM fibers cause the depolarization of light source. However, to get the depolarized light, there is the case that 45 degree offset is made at the splice point intentionally. And there is the case that 90 degree offset is made at the splice point to compensate the difference of velocity between polarization modes. PM fusion splicer should have the mechanism to rotate the fibers. Same orientation 90 degree offset 45 degree offset All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

1. Splice technology 2. High strength splicing Generally, the high strength splicing indicates that the portion of splicing has tension strength 20 [N] in case of the fiber of clad diameter 125um. It is necessary to take care not to injure the bare glass of fiber during splice process including preparing the fiber. Fusion splicer with the function of high strength splicing should have the mechanism to hold the fiber without contact to the bare glass of fiber. Typical applications using high strength splicing are as follows. Submarine cable Optical component or Optical device Connection requiring high reliability etc. Coating Clamp method Fiber Coating Fiber Clad Clamp V-Groove All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

1. Splice technology 3. LDF (Large Diameter Fiber) LDF have been used to transmit high power laser light in the field of medical device and laser processing machine. Typical clad diameter of LDF is from 200um to 1000um. Recently the demand of LDF is increasing. Along with it, the demand of fusion splicer to LDF is also increasing. Fusion splicer to LDF should have the function to generate high power arc discharging. 400um clad fiber 125um clad fiber Splicing 400um clad fiber All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

1. Splice technology 4. Dissimilar fibers splicing In case of splicing the dissimilar fibers, the splice loss is normally larger than splicing the similar fibers. Large splice loss is caused by the difference of MFD. This splice loss can be reduced by heating the fibers around splice portion for proper duration. In addition, it is more effective to heat the fibers with wide area around splice portion. All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

2. Feature & Application 1. Specialty splicing made easy The advanced features of theS183PM-II and S184PM fusion splicer allow to splice today’s and tomorrow’s most exotic fiber types. PM fiber High strength splicing LDF (S183PM-II: Up to 500um, S184PM-SLDF: Up to 1200um) Small clad fiber (80um) High delta fiber Erbium doped fiber Other exotic fibers All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

2. Feature & Application 2. Fast splice time The splice time on S183PM-II fusion splicer is lightning fast at 35 seconds for PANDA fiber and 15 seconds for SMF. It is the fastest in the industry for most fiber applications, allowing you to increase efficiency on your production line. (40 seconds for PANDA fiber and 20 seconds for SMF on S184PM-SLDF) All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

2. Feature & Application 3. Safe PM fiber rotation The rotation mechanism on S183PM-II and S184PM-SLDF fusion splicer allow PM fiber to rotate while keeping it straight and stable. This minimizes fiber twist, which can be detrimental to sensitive splicing applications. S182PM-H Fusion splicer “Situation of rotating the fiber”. The fiber is coiling to the shaft. All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

2. Feature & Application 4. Easy operation The S183PM-II and S184PM-SLDF fusion splicer automatically adjust for different fiber coating and cladding sizes. There is no need to exchange v-grooves or fiber clamps. In addition, S183PM-II and S184PM-SLDF have been designed so that the user simply loads the fiber holder and closes the lid to start the fusion process. Fiber holder Pin guide Fiber clamp V-groove All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

2. Feature & Application 4. Easy operation The S183PM-II and S184PM-SLDF fusion splicer automatically perform a tensile proof test on the fiber and release the holder lid to avoid twisting the spliced fiber. This automation eliminates the need for the operator to manually open and reset the splicer after each splicing. All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

2. Feature & Application 4. Easy operation The S183PM-II and S184PM-SLDF fusion splicer has several unique keys for easy operation. Information key: Displaying machine’s condition, as if fiber dimension, cleave length and current fusion program Short-cut key: Leading the specific menu display by one key Auto program key: Selecting the Auto selection mode by one key Program key: Selecting the pre-registered program by one key All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

Stable fusion splicing 2. Feature & Application 5. Wide range aligning system The S183PM-II and S184PM-SLDF fusion splicer can drive both left and right V-grooves with two directions (X and Y). The strokes of movement of V-groove are very wide. The fiber with any clad size can be aligned to the proper position for arc discharging. Stable fusion splicing X Y Electrode V-Groove Fiber All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

2. Feature & Application 6. Monitor & User interface The S183PM-II and S184PM-SLDF fusion splicer has large high resolution color monitor. The location of monitor can be easily switched either to the front or back. GUI (Graphical User Interface) enhances ease-of-operation. All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

2. Feature & Application 7. Advanced arc-discharge control Arc-scanning and Arc-sequencing functions allow to perform a wide variety of arc-discharge control to minimize the splice loss, minimize the tension strength. Arc-scanning function Splicing Heating a wide area around splice point Making the expansion of core gentler Arc-scanning function can move the spliced fiber around arc center during arc-discharging process. On S183PMII and S184PM-SLDF, The range of movement of arc-scanning is +/- 2mm. All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

2. Feature & Application Arc-sequencing function 7. Advanced arc-discharge control Arc-sequencing function Arc power Time flow First arc-discharging Second arc-discharging Arc-sequencing function allows to change the power of arc-discharging on time and make the pulse arc-discharging. All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

2. Feature & Application 8. Manual Splicing Manual Splicing function allows to perform splicing the novel fibers and retreating the fiber to make unique shape by arc-discharging. All motors of Fusion Splicer can be drove manually. And it is possible to observe the fiber image with various magnification. All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

2. Feature & Application 9. “Ring of Fire” (3 phase plasma) only S184PM-SLDF S184PM-SLDF fusion splicer uses three-phase wide area plasma technology called “Ring of fire®” developed by 3SAE Technologies, Inc. This groundbreaking technology makes the plasma field (temperature field) wider and adjustable. Splicing fiber with 1mm clad diameter on S183PM-II -> Arc-discharging is avoiding the fiber. The fiber is not heated Splicing fiber with 1mm clad diameter on S184PM-SLDF -> Fiber is around center of arc-discharging and heated uniformly All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

2. Feature & Application 10. “Smart Fuse” Advanced splicer software (Optional) Smart Fuse is designed to enhance splicing performance in the lab and the factory.. All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

2. Feature & Application 10. “Smart Fuse” Advanced splicer software (Optional) Improves quality control by establishing a database of all splicing results. Provides interface between fusion splicer and measurement equipment, allowing use to perform “live” splicing with real-time feed back from equipment. Provide the control of keys and operation on PC. Allows to download and upload the recipe of program. And allows to edit it and make the new recipe easily. All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

3. Specification Model S183PM-II S184PM-SLDF Electrode system Cladding diameter 80 – 500um 80 – 1200um Coating diameter 160 – 2000um Fiber cleave length Coating clamping Bare fiber clamping 3 – 5mm 9 – 11mm 5mm Applicable fibers SMF, MMF, DSF, NZDS, High-Δ, EDF, PMF, LDF Typical splice loss SM: 0.02dB, MM: 0.01dB, DS: 0.04dB, PM: 0.05dB SM: 0.03dB All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

3. Specification Model S183PM-II S184PM-SLDF Typical extinction ratio Panda: -40dB (0.6degree) Bow-tie: -32dB (1.4degree) Panda: -35dB (1.0degree) Typical splice time SMF: 15sec Panda: 35sec (bare fiber clamping) SMF: 20sec Panda: 45sec Return Loss >60dB Typical heater time 51sec (60mm sleeve), 45sec (40mm sleeve) Typical tensile strength 300kpsi (20N on clad 125um) with High strength splicing Splice program 61 Default / 150 available 11 Default / 150 available Data interface USB ver.1.1 and LAN(10BASE-T) Video output Analog RGB All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

3. Specification Model S183PM-II S184PM-SLDF Monitor 6.5 inch color LCD monitor Display interface GUI Magnification of fiber image 215 times and 430 times Splice memory Maximum 2000 Power source 100 – 240 VAC (with AC adapter) AC adapter S974A S974A and S975 Dimension 350W x 197D x 154H mm Weight [kg] 8.5 kg 8.8kg All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

3. Specification Parts Name Parts number S183PM-II S184PM-SLDF 2. Components Parts Name Parts number S183PM-II S184PM-SLDF S183PM-II Main body S183-P2-A-0001 1 ----- S184PM-SLDF Main body S184-PS-A-0001 250um coating fiber holder S710S-250 1 pair 400um coating fiber holder S710S-400 900um coating fiber holder S710S-900 Fiber holder for LDF S710S-LDF Option S974A AC adapter S974A S975A AC adapter S975A AC power cable 2 S960 spare electrode S960 Spare electrode for LDF S968 All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

3. Specification Parts Name Parts number S183PM-II S184PM-SLDF 2. Components Parts Name Parts number S183PM-II S184PM-SLDF Spare LDF vertical electrode S184-X-A-0003 ----- 1 Spare electrode S184-X-A-0005 1 pair Spare vertical electrode S184-X-A-0006 Change tool of vertical electrode S184-X-A-0004 Z stage lock S183-X2-A-0010 Electrode sharpener D5111 S183PM-II Operation manual S184PM Operation manual 160um coating fiber holder S710S-080 Option Fiber transporter S183-X2-A-0002 All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

3. Specification S975A AC adapter S974A AC adapter 2. Components S975A AC adapter S974A AC adapter S183PMII / S184PM-SLDF Main body Z stage lock All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

3. Specification Fiber Holders Fiber Holder for LDF Fiber Transporter 2. Components Fiber Holders Fiber Holder for LDF Fiber Transporter Change tool of vertical electrode Electrode sharpener All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

Appropriate electrodes 3. Specification 2. Components S960 S968 S184-X-A-0005 S184-X-A-0003 S184-X-A-0006 Horizontal Electrode Vertical Electrode (Only for S184PM-SLDF) Electrodes Type Clad diameter Appropriate electrodes S183PMII <200um S960 ≧200um S968 S184PM-SLDF <300um S184-X-A-0005 and S184-X-A-0006 ≧300um S968 and S184-X-A-0003 All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

3. Specification 125um clad fiber Operation Normal splice 3. Tools and accessories 125um clad fiber Operation Normal splice High strength splice Striping S218R thermal stripper or S218H thermal stripper S218H thermal stripper with blade for high strength Cleaning Alcohol and cotton S903 ultrasonic cleaner Cleaving S325A cleaver Splicing S183PM-II fusion splicer or S184PM-SLDF fusion splicer Protecting Protection sleeve or Recoater All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

3. Specification LDF Operation Splicing up to 400um clad fiber 3. Tools and accessories LDF Operation Splicing up to 400um clad fiber Splicing from 400um to 1200um clad fiber Striping Micro-Strip MS-1-FS with appropriate blade to clad Cleaning Alcohol and cotton Cleaving Photon Kinetics FK11-LDF or 3SAE Liquid Clamp Cleaver 3SAE EndFace Prep Station Splicing S183PM-II fusion splicer with LDF fiber holder and S968 LDF electrode or S184PM-SLDF fusion splicer S184PM-SLDF fusion splicer Protecting Protection sleeve All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

3. Specification 80um clad fiber Operation Normal splice Striping 3. Tools and accessories 80um clad fiber Operation Normal splice Striping Micro-Strip MS-1-FS with 80um blade Cleaning Alcohol and cotton Cleaving S325S80 cleaver Splicing S183PM-II fusion splicer with 160um coating fiber holder or S184PM-SLDF fusion splicer with 160um coating fiber holder Protecting Protection sleeve All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

3. Specification S218R Thermal stripper S325A Cleaver 3. Tools and accessories S218R Thermal stripper S325A Cleaver S903 Ultrasonic cleaner Protection sleeve All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

3. Specification Micro-Strip MS-1-FS Photon Kinetics FK11-LDF 3. Tools and accessories Micro-Strip MS-1-FS Photon Kinetics FK11-LDF 3SAE Liquid Clamp Cleaver 3SAE EndFace Prep Station All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

4. Typical data Splice result on S183PM-II Fusion Splicer 1. Splice loss on SM-SM Splice result on S183PM-II Fusion Splicer N=320 (10 splices x 32 machines) Max = 0.05 dB Min = 0.00 dB Avg = 0.013 dB Std = 0.011 dB All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

4. Typical data Splice result on S183PM-II Fusion Splicer 2. Splice loss on SM-DS Splice result on S183PM-II Fusion Splicer N=320 (10 splices x 32 machines) Max = 0.19 dB Min = 0.01 dB Avg = 0.096 dB Std = 0.032 dB All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

4. Typical data Splice result on S183PM-II Fusion Splicer 3. Extinction ratio on PANDA-PANDA Splice result on S183PM-II Fusion Splicer N=320 (10 splices x 32 machines) Measured by Ando AQ-8418C Max = 46.65 dB Min = 34.82 dB Avg = 41.492 dB Std = 2.436 dB All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

4. Typical data Splice result on S183PM-II Fusion Splicer 4. Tension strength with high strength splice Splice result on S183PM-II Fusion Splicer N=20 (20 splices x 1 machine) Splicing SM-SM by S903, S218H, S325A and S183PM-II Max = 40.2 N Min = 15.8 N Avg = 26.16 N Std = 5.46 N All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

5. Contact Head Office South East Asia Europe, Middle East, Africa 2-3, Marunouchi 2-Chome, Chiyoda-Ku, Tokyo, 100-8322, Japan TEL: +81 3 3286 3222 FAX: +81 3 3286 3708 E-mail: comsales@ho.furukawa.co.jp URL: http://www.furukawa.co.jp/english/ South East Asia Furukawa Electric Singapore Pte Ltd. 10 Anson Road, #25-08, International Plaza Singapore 079903 TEL: +65 6328 9870 FAX: +65 6224 2362 Europe, Middle East, Africa Russia and CIS Furukawa Electric Europe Ltd. 3rd Floor Newcombe House, 43-45 Notting Hill Gate, London W11 3FE U.K TEL: +44-207-221-6000 FAX: +44-207-313-5310 E-mail: sales@furukawa-fitel.co.uk URL: http://www.furukawa.co.uk/ North & South America OFS Corporate Head quaters Fusion Splicer Training and Service center 2000 Northeast Expressway Norcross, GA 30071 USA TEL: +1-770-798-1090 E-mail: splicers@ofsoptics.com URL: http://www.buyfitel.com/ F: Furukawa IT: Information Technology TEL: Telecommunication Note : Furukawa Electric reserves the right to improve, enhance and modify the features and specifications of FITEL products without prior notifications. All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008

All Rights Reserved, Copyright© THE FURUKAWA ELECTRIC CO., LTD. 2008