Kentucky Lead Workgroup Lead Corrosion and Treatment

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Presentation transcript:

Kentucky Lead Workgroup Lead Corrosion and Treatment KWWOA Annual Conference Northern Kentucky Convention Center Rengao Song, PhD Louisville Water Company April 9, 2018

Kentucky Lead Workgroup Lead Corrosion and Treatment Contributing Members Rengao Song, Louisville Water Company Bill Robertson, Paducah Water Justin Sensabaugh, Kentucky American Water Brad Montgomery, GRW Engineers Greg Heitzman, BlueWater Kentucky

EPA Guidelines on Corrosion Control In March 2016, EPA published “Optimal Corrosion Control Treatment Evaluation Technical Recommendations for Primacy Agencies and Public Water Systems” The EPA document provides detailed guidance and information on corrosion control practices, including conducting a Corrosion Control Evaluation and developing a Corrosion Control Plan. The report also includes recommendations on working with primacy agencies on approval of Corrosion Control Plans.

Corrosion Basics Corrosion: An electrochemical reaction between metal surface and water, resulting in metal release into water Reduction @ Cathode: 2e-+ 1/2O2 + H2O = 2OH- Oxidation @ Anode: Me = 2e- + Me2+ Complex processes Pipe material and plumbing practice Water quality factors (pH, DIC, ORP, PO43-, Cl- & SO42- ...) Hydraulic conditions others

Lead from Service Connections

How to Minimize Lead Corrosion (plant treatment options) pH/alkalinity/dissolved inorganic carbon (DIC) High pH (≥ 9) and low DIC Orthophosphate (PO4) Best at pH 7.2 to 7.8 Issues: Microbial? Wastewater Treatment? Form insoluble Pb(IV) scale High oxidation state, via maintenance of free Cl2 residual Cl/SO4 Ratio Higher chloride-to-sulfate mass ratio (CSMR) tends to increase lead release under the conditions of galvanic corrosion CSMR<0.5

Orthophosphate Application Form low-solubility Pb and Cu phosphate complexes on interior pipe surfaces More effective with low TIC (correlate to Alkalinity) water Most effective at pH range of 7.2-7.8 Report of potential encouraging nitrification and red water

pH Adjustment Pb and Cu release generally decreases with pH increase from solubility point of view under most conditions Raise pH in 0.3 unit increments towards 9-9.5 is recommended as a Pb control strategy if current pH is >7.8 and DIC >5 mg C/L pH adjustment may not always work when pH not high enough throughout DS and need buffering (e.g., water blending, nitrification, CO2 exchange in tanks) Dissimilar material on pipe surface or other corrosion mechanisms

Effect of CSMR Higher chloride-to-sulfate mass ratio (CSMR) tends to increase lead release under the conditions of galvanic corrosion A threshold CSMR of 0.5 was reported Significant lead leaching may occur when CSMR > 0.5 Sulfate is good: precipitate lead at anode Chloride is bad: soluble lead complex

Louisville Water’s Research Plan pH Collected Location Coagulant Used CSMR 1 8 CH finished pH reduced by HNO3 Full scale (FeCl3) 0.7-1.0 2 8.5 3 9 pH increased by NaOH 4 9.5 5 Pilot finished FeCl3 Same Fe dose as CH 0.6-1.0 6 Fe2(SO4)3 Same dose as CH 0.3-0.4 7

Bench Scale Research Tools Non-galvanic solder (NGS) coupon - 50:50 Pb:Sn solder, 1” /1/8” (L/D), epoxied to the bottom of a 120 mL glass jar Galvanic solder (GS) coupon - 50:50 Pb:Sn solder placed inside copper coupling (right picture)

pH Effect on Pb Release (Data from Louisville Water)

CSMR & pH Effect on Pb Release (Data from Louisville Water)

Balancing Multiple Regulations (DBP Example and Utility-dependent) 7.0 8.0 9.0 pH Optimal range for PO4 (pH 7.2 – 7.8) Optimal range for chloramination (pH 8.0 – 9.0) HAA formation increases THM formation increases Difficulty reaching CT increases Optimal range for Alkalinity/pH Adjustment (pH >9.0) Historical Iron corrosion control

Take Home Messages Leadership and involvement from top management A WQ team involving key departments across the company A WQ surveillance team with internal and external customers Define WQ signal from noise Review historical data to calculate 90th percentile using only LSL locations Profile (ten 1L samples) at selected homes Investigate high velocity flushing after LSL replacement If close to AL or ~5-8 ppb, look at Pb control alternatives and/or corrosion control enhancement: ready for LTLCR

Take Home Message Three levels of WQ issues (Result-code) System-wide: treatment plant related (water source or and/or source WQ changes, treatment changes/loss of treatment control, unstable water leaving the plant(s) Area-wide/Zip code: distribution tanks/reservoirs, major water- main breaks, downstream low demand, nitrification, etc. Individual customers: low water use homes may perpetually have high lead; stagnation can affect protective scales within LSLs; LSL disturbances happen daily Distribution water quality management Customers drink tap water not finished water in clear wells Water quality can change as it travel from the plant to customer taps: pH drop, nitrification, bio-chemical reactions

Conclusion WQ Standards Health-based: water is safe to drink Is this noise? Could it be a signal? Conclusion WQ Standards Health-based: water is safe to drink Aesthetic-based: water is pleasant to drink Customer-based: happy to drink WQ Goal: Delight Your Customers

Rengao Song, PhD Director of Water Quality and Research Louisville Water Company 502.569.0880 Rsong@lwcky.com www.louisvillewater.com