MESH General Awareness: Cranes, Hoists and Lifting Devices / Equipment Moves

Cranes, Hoists and Lifting Devices Identification Each crane, hoist, and lifting device should be uniquely identified by serial number or other identification method. 

Daily Inspections Cranes, hoists, and lifting devices must undergo a documented, visual inspection on a daily basis. This includes chains and straps used with the cranes. If the device is used less than daily, the inspection must be conducted before use Daily crane, hoist and lifting device inspections must Recognize wear Recognize deformation Recognize improper application Assure that the devices are not being overloaded If deficiencies are identified, the equipment may NOT be used until the necessary repairs are made

Comprehensive Inspections Cranes, hoists and lifting devices must undergo a comprehensive inspection in accordance with the following:

Hook Inspections and Load Tests Crane and hoist hooks shall be visually inspected for the following: The hook has twisted more than 10 degrees from the original plane The throat opening has increased by more than >10% of the original opening The hook has lost 10% or more of it’s cross-sectional area Wear or damage exceeds any criteria specified by the manufacturer Prior to initial use all cranes and hoists must be load tested to 125% of the rated capacity

Safe Work Practices The operator must ensure that the load is carried as close to the ground as possible. Loads may not be passed over other workers. The operator may not stand beneath a suspended load nor may a suspended load be passed over other workers. Loads may not be left suspended from a crane or hoist when an operator is not at the controls. 

Safe Work Practices The rated capacity of a crane or hoist must be permanently indicated on the monorail, hoist and load block. The rated capacity of a crane or hoist; or safe working load limit of a lifting device may not be exceeded. 

Training Requirements All employees who operate or use cranes, hoists and lifting devices must receive initial training before the employee is first assigned duties involving the operation of lifting equipment. At the conclusion of the initial training, employees must demonstrate the correct procedures for those lifting tasks that they will be expected to perform. Employees must receive refresher training whenever changes in the types of cranes, hoists or lifting devices used at the facility render previous training obsolete. Refresher training should also be provided whenever an operator has been involved in an accident or near miss incident; or workplace observations indicate that employees have not retained an understanding of the skills required by this procedure.

Equipment Moves An Equipment Move Permit is required whenever equipment/machines over 70 pounds will be moved if it is not already part of a defined job activity with associated risk assessments or standard work. The Equipment Move Permit is a tool used to evaluate risks, identify controls to reduce risks, and review move details with the team of personnel included in the process. The Equipment Move Permit must be signed by the team, area manager, and EHS Coordinator. The Permit is valid for 72 hours.

Equipment Moves - Marshall Marshall’s Equipment Move Permit is located on the Marshall EHS Sharepoint in Category 7; MPG Equipment Move Permit.

Equipment Moves - Galesburg Galesburg’s Equipment Move Permit is located on the Galesburg EHS SharePoint in Category 7; 07.09a Equipment Move Permit.

Marshall References Category 08: Process Safety Element 08.02: Cranes, Hoists, and Lifting Devices http://teams.etn.com/is/VGNAEHSTeams/Marshall%20Documents/08.02.doc Marshall EHS: Anna Horvath Office: 269-781-0218 AnnaLHorvath@Eaton.com

Galesburg References Category 08: Process Safety Element 08.02: Cranes, Hoists, and Lifting Devices http://teams.etn.com/is/VGNAEHSTeams/Galesburg%20Documents/Forms/MESH02.aspx?InitialTabId=Ribbon%2EDocument&VisibilityContext=WSSTabPersistence Galesburg EHS: Jessica Bothell Office: 269-342-3021 jessicabothell@Eaton.com