Honeywell Powder Amplifier ME476C

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Presentation transcript:

Honeywell Powder Amplifier ME476C Team 29 Presentation 3 Savana Bezdicek, Nicole Mitich, Luke Plumb, Isaac Romero, and Jacob Setzer

Project Description Background: Goal: 2015-2016 Honeywell Capstone group constructed a proof-of-concept Terfenol-D actuator. Successful, but not practical for real-world application Goal: Develop a practical “fluid” amplifier by matching coefficients of thermal expansion of fluid and housing. Luke Plumb 11/30/16 Team 29: Honeywell Powder Amplifier

Project Description Jacob Setzer 11/30/16 Team 29: Honeywell Powder Amplifier

Design Description Originally directed to brainstorm all possible solutions to the problem - mechanical solutions, housing solutions, etc. Upon meeting with Honeywell again, vehemently redirected to focus solely on powder applications: Can a powder act like a fluid? Can the powder match the coefficient of expansion of the housing? Does hysteresis occur within the system? Following our analytical analyses, we found that the only viable solution is a nanofluid Nicole Mitich 11/30/16 Team 29: Honeywell Powder Amplifier

Design Description: Nanofluid Application Material (nanoparticle) Coefficient of Thermal Expansion ( oC-1) Size Range (nm) Density (g/cm3) Solid Volume Fraction Unit Price ($ / g) Silicon Nitride 2.8 10-100 3.2 0.9647 $3.38 Aluminum Nitride 4.6 3.26 0.9717 $4.40 Synthetic Diamond 1.1 10-45 3.05-3.3 0.9585 $34.80 Silicon Nitride: highly wear resistant low thermal conductivity common in machine components ceramic cost effective Mathematically match the CTE to the housing, calculated at 8.6 E -6 Silica Nitride, Alumina Nitride, Synthetic Diamond Benefits of each Introduce equation involving density to continue to use brake fluid Further research into 3 possible materials, testing required Savana Bezdicek 11/30/16 Team 29: Honeywell Powder Amplifier

Design Requirements Match body and powder thermal expansion Powder acts like a semi fluid Practical application for chosen materials Output amplification maximized Demonstrator retracts when force is removed Sealing mechanisms on demonstrator Fatigue failure minimized Isaac Romero 11/30/16 Team 29: Honeywell Powder Amplifier

Schedule & Budget Nicole Mitich 11/30/16 Team 29: Honeywell Powder Amplifier

Schedule & Budget Jacob Setzer 11/30/16 Team 29: Honeywell Powder Amplifier