Advanced Drilling Precision Drilling - Every Time

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Presentation transcript:

Advanced Drilling Precision Drilling - Every Time

The most complete product range Specialty Self Colleting Peck Feed Positive Feed Right Angle CD Drill Template Foot Nut Plate Drill Inline Concentric Collet Cutters Back Spotfacer Products New Technology Twist Lock A1 Compact Power Feed C Foot Chip Fragmentation – Mitis TM

Our four inevitable drilling machines, presentation of the Best Sellers…

Performance and modularity at your service The Best Sellers 20932 (RA) / 20952 (IL) Performance and modularity at your service Motor power: 1,2hp - 883W Spindle speed: 400 – 750 – 1100 – 1400 – 1700 – 2700 – 4500 – 6000rpm Feed in/rev (mm/rev): .0006 (0,015) - .0012 (0,03) - .002 (0,05) - .0028 (0,07) - .004 (0,10) Std stroke: 2.36’’ Cutter attachement: 1/4“-28f, 5/16“-24f and 3/8“-24f 20932/52 - Caractéristiques techniques générales 4,63 lbs 2,2 Kg

Reduced overall for constraining applications - 20932 The Best Sellers 20932 (RA) / 20952 (IL) Reduced overall for constraining applications - 20932 20932/52 - Caractéristiques techniques générales

Reduced overall for constraining applications - 20952 The Best Sellers 20932 (RA) / 20952 (IL) Reduced overall for constraining applications - 20952 20932/52 - Caractéristiques techniques générales

Key components & options for each customer requirement The Best Sellers 20932 (RA) / 20952 (IL) Key components & options for each customer requirement Motor Handle Concentric collet Vacuum system Spindle housing Gear box Reducer Plenty of options… 20932/52 – Principaux composants + options …and more

Drill and countersink application for wide range of materials The Best Sellers 20942 (RA) / 20962 (IL) Drill and countersink application for wide range of materials Motor power: 1,2hp - 883W Spindle speed: 400 – 750 – 1100 – 1400 – 1700 – 2700 – 4500 – 6000rpm Feed in/rev (mm/rev): .0006 (0,015) - .0012 (0,03) - .002 (0,05) - .0028 (0,07) - .004 (0,10) Std stroke: 2.36’’ Cutter attachement: 1/4“-28f, 5/16“-24f and 3/8“-24f 20942/62 - Caractéristiques techniques générales 4,63 lbs 2,2 Kg

Reduced overall for constraining applications - 20942 The Best Sellers 20942 (RA) / 20962 (IL) Reduced overall for constraining applications - 20942 20932/52 - Caractéristiques techniques générales

Reduced overall for constraining applications - 20962 The Best Sellers 20942 (RA) / 20962 (IL) Reduced overall for constraining applications - 20962 20932/52 - Caractéristiques techniques générales

Durable components & judicious options The Best Sellers 20942 (RA) / 20962 (IL) Durable components & judicious options Motor Concentric collet Vacuum system Spindle housing Gear box Reducer Some optional parts… 20942/62 – Principaux composants + options

The Best Sellers New modular design fully automatic tool Improved durability 300 000 cycles Greater hole capacity Improved mechanical design to minimize spindle jam Configurable error proofing reduces defects Easy (10 minute) feed gear change or Mitis change Integral Easy Access Mitis 2.5hp with extended speed range Greater range of applications possible Power and gearing to minimize speed drop extends cutter life Extensive range of attachments and accessories 7 lbs 3,2 Kg

The Best Sellers 2QNPD Nutplate Drill Capacity .1285” Drill/ .250” Countersink* .6”/15mm Feed Stroke, 7/16”/11mm Clamp Stroke Power 0.7hp/0.5kW Weight 5lbs/2.3Kg* RPM 600/6000 Minimum Countersink Depth Accuracy of +/-.001” Countersink Depth adjustable in .001” increments Variable spacing available from .3”/7.6mm to 1.0”/25.4mm M Mini Spindle Option for closer centers (0.219/5.6mm)” min) Pressure foot options to suit Nut plate Centers 5 lbs 2,3 Kg

We are already working on your future applications…

The Most Compact ADE on the Market! Product Improvement Overview 20802 Mini C-Clamp The Most Compact ADE on the Market! Dedicated to holes up to 10 mm 0,9 HP Pneumatic motor Speed 500 to 3200rpm (6000 and 9000 ongoing) Feed 0,07 to 0,14 mm/tr (.003 to .006 in/rev) Less than 3 kg!! (6.6 lbs) Designed to Increase Quality Due to its incredible small size and efficiency, this ADE can replace most of the manual drilling to increase quality Cycle time optimization Cutter life improvement Already available !

The Smallest Colored Screen Counter on the Market! Product Improvement Overview New E-COUNTER The Smallest Colored Screen Counter on the Market! Cycle Time monitoring Process control Number of cycles Number of holes Cutter life monitoring Innovation continue sur les produits de la marque Already available !

The 20942 qualities, associated to C-Clamp benefits Product Improvement Overview The future 20942 C-Clamp The 20942 qualities, associated to C-Clamp benefits C-Clamp integrated to one of the Best Sellers, the 20942 machine The most appropriate machine for countersinking applications with difficult access ! 281 254 Innovation continue sur les produits de la marque Available soon !

ATG customer service & maintenance : Technicians & engineers always available for you… Maintenance et service après vente

Customer Service & Maintenance Ongoing communication with our customer during all the project, and even after ! For every problem, a solution: we commit to quickly respond to your questions and comments 360° overview Maintenance et service après vente

Quality of products & services thanks to well-managed working methods…

Satisfying our customers is the main priority Well-managed Working Methods Satisfying our customers is the main priority Customer request & input data (Excel table to be filled – ADE Definition) Questions / Answers (if necessary) ATG response to the customer need (ATG technical proposition + project costing) ATG tests & measures (see next slides) ATG analysis of results (see next slides) Customer order (if validation of the results) Delivery Méthodologie de travail (process général) Customer proximity Engineers & technicians at your service Reactivity

ATG Tests, Measures & Analyses As a turn key solution provider (providing drilling machine + cutters), our team has developed a UNIQUE know-how in analyzing and optimizing drilling processes This capability has been possible by creating an analysis methods which has proven to bring clear advantages in developing turn key solutions. This method is based on: Live measurement of the drilling torque Live measurement of the drilling thrust Live measurement of the machine speed Analysis of the chip Accurate measurement of the hole quality Drilling machine power capabilities analysis Méthodologie de travail (spécificités à mettre en avant)

ATG Tests, Measures & Analyses The complete set of means available in our lab will be put at the customer disposable. A test plan will be agreed prior the test session to prepare the means Drilling Column The ADE is installed in a position representative of the position it has in “real life”, with or without lubrification, vacuum or cooling The lub, vacuum or cooling are representative of the customer’s ones Instantaneous thrust, torque and speed monitoring are done during drilling operations Some life tests can also be performed CN Machine The objective is to speed up the life tests (possibility to perform a high number of holes over a short time frame) Méthodologie de travail (spécificités à mettre en avant)

ATG Tests, Measures & Analyses To monitor the holes quality and the results obtained, the holes will be measured Control Hole Quality Control (Mitutoyo / Bowers) Tolerance precision diameters (Cpk) Ra, burrs and countersink variation Cutting tool wear development with microscope Méthodologie de travail (spécificités à mettre en avant)

ATG Tests, Measures & Analyses Once the analysis done, a report will be edited and transmitted to the customer with all the data recorded Thrust (N) Torque (Nm) Ti CF Diameters (mm) Burrs (mm) Méthodologie de travail (spécificités à mettre en avant) Reaming Cpk Ti 1,876 Cpk C 2,637 Cpk Al 1,570

ATG Tests, Measures & Analyses Strengthen with these data, the process will be understood by our customers that will have the freedom to: Let the process « as is » Eventually make some modifications to improve the process (cutter life, cycle time, hole quality…) Of course, the Team of APEX will be able to support and help if needed to propose changes or new solutions Méthodologie de travail (spécificités à mettre en avant)

Conclusions Méthodologie de travail (spécificités à mettre en avant)

Thank you for your attention, any questions ? Méthodologie de travail (spécificités à mettre en avant)