The Benefit of Including Energy Recovery System Analysis

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Presentation transcript:

The Benefit of Including Energy Recovery System Analysis When Planning Energy Efficiency Upgrades Heidi Dugan Konvekta USA, Inc. I2SL Colorado Chapter - Education Day 2018

Learning Objectives Why Is It Important To Consider Energy Recovery Options Early in the Design Phase How To Effectively Analyze Energy Recovery Systems How A High Performance Energy Recovery System Can Help Achieve N+1 Redundancy With Significantly Less Cooling Plant Chiller Capacity How To Optimize An Energy Recovery System To Maximize CO2 Savings What Are The Potential Unintended Consequences Of Lighting & Boiler System Upgrades Which Can Undermine Estimated Energy Savings? I2SL Colorado Chapter - Education Day 2018

University of Denver Seeley Mudd Science Building The Goal: Mechanical System Upgrades Environmentally Responsible Energy Efficient Systems Carbon Neutrality by 2050 24% Carbon Emissions Reduction by 2020 I2SL Colorado Chapter - Education Day 2018

Upgrades ER System Analysis HVAC System High Efficiency Boilers High Efficiency Chillers Energy Efficient Lighting ER Technology/What Works in Building Reduced Energy Cost Peak Demand Reduction Beneficial Added Features Redundancy / Reliability Utility Rebates Monitoring / Reporting I2SL Colorado Chapter - Education Day 2018

Type of ER Technology Selected Affects: Why Is It Important To Consider Energy Recovery Options Early in the Design Phase? Type of ER Technology Selected Affects: Annual Heating & Cooling Cost Reductions Carbon Footprint Reduction LEED Points Utility Company Rebates Boiler & Chiller Capacity Requirements Central Plant Efficiencies First Cost Savings Other Resource Demands (water) Physical Space Needed For Air Handlers Height Requirements In Mechanical Rooms Ductwork Requirements Sizing Fans, Heating Coils & Cooling Coils Free Cooling Opportunities Ability To Use Available Waste Heat I2SL Colorado Chapter - Education Day 2018

Effective ER System Analysis I2SL Colorado Chapter - Education Day 2018

Effective ER System Analysis Calculate Both Heating & Cooling Savings For Every Hour Consider Various Heat Transfer Fluids Consider Added Features (adiabatic cooling, free cooling, waste heat) Calculate Net Annual Effectiveness – How Much Energy Will The System Consume? Calculate Peak Heating & Cooling Reduction Use Current Utility Cost To Calculate Annual Savings & Payback I2SL Colorado Chapter - Education Day 2018

Energy Savings Analysis: Research Lab Building Denver, Colorado 328,000 cfm Supply and 250,000 cfm Exhaust Denver, CO Without Energy Recovery Traditional REARS High Performance REARS PG High Performance REARS EG Winter Heating Energy Requirement kWh/a 8,782,300 4,551,834 1,986,600 713,700 Effectiveness Heating 48% 77% 92% Without Energy Recovery Traditional REARS High Performance REARS PG High Performance REARS EG Summer (with adiabatic cooling in exhaust) Cooling Energy Requirement kWh/a 4,642,327 3,172,538 2,601,601 2,187,561 Effectiveness Cooling 32% 44% 53% I2SL Colorado Chapter - Education Day 2018

Energy Savings Analysis: Research Lab Building Denver, Colorado 328,000 cfm Supply and 250,000 cfm Exhaust Denver, CO Without Energy Recovery Traditional REARS High Performance REARS PG High Performance REARS EG Year Heating Energy kWh/a 8,782,300 4,551,834 1,986,600 713,700 Cooling Energy 4,642,327 3,172,538 2,601,601 2,187,561 Electricity (Fans/Pumps) 568,308 580,325 438,062 Total Energy Consumption 13,424,627 8,292,680 5,168,526 3,339,323 Effectiveness 38% 61% 75% I2SL Colorado Chapter - Education Day 2018

Reduce CO2 Emission By Reducing Electrical Consumption of Fans & Pumps Energy Savings Analysis: Research Lab Building Denver, Colorado 328,000 cfm Supply and 250,000 cfm Exhaust Denver, CO Without Energy Recovery Traditional REARS High Performance REARS PG High Performance REARS EG Year Heating Energy kWh/a 8,782,300 4,551,834 1,986,600 713,700 Cooling Energy 4,642,327 3,172,538 2,601,601 2,187,561 Electricity (Fans/Pumps) 568,308 580,325 438,062 Total Energy Consumption 13,424,627 8,292,680 5,168,526 3,339,323 Effectiveness 38% 61% 75% Reduce CO2 Emission By Reducing Electrical Consumption of Fans & Pumps (number of coils, minimize apd, high efficiency pump motors) I2SL Colorado Chapter - Education Day 2018

45% Reduction Energy Savings Analysis: Peak Demand Research Lab Building Denver, Colorado 328,000 cfm Supply and 250,000 cfm Exhaust Without Energy Recovery Traditional REARS High Performance REARS PG High Performance REARS EG Peak Demand Cooling kW 3,735 2,659 2,378 2,094 tons 1,067 756 676 595 Heating 5,585 3,692 2,746 2,492 MBTUH 19,056 12,597 9,369 8,503 45% Reduction I2SL Colorado Chapter - Education Day 2018

45% Reduction 56% Reduction Energy Savings Analysis: Peak Demand Research Lab Building Denver, Colorado 328,000 cfm Supply and 250,000 cfm Exhaust Without Energy Recovery Traditional REARS High Performance REARS PG High Performance REARS EG Peak Demand Cooling kW 3,735 2,659 2,378 2,094 tons 1,067 756 676 595 Heating 5,585 3,692 2,746 2,492 MBTUH 19,056 12,597 9,369 8,503 45% Reduction 56% Reduction I2SL Colorado Chapter - Education Day 2018

Energy Savings Analysis: Research Lab Building Denver, Colorado 328,000 cfm Supply and 250,000 cfm Exhaust Denver, CO Without Energy Recovery Traditional REARS High Performance REARS PG High Performance REARS EG Annual Energy Cost Heating Energy $447,897 $232,144 $101,317 $36,399 Cooling Energy $162,481 $111,039 $91,056 $76,565 Electricity (Fans/Pumps) $0 $42,623 $43,524 $32,855 Total Energy Cost $610,378 $385,806 $235,897 $145,819 Energy Cost Savings $224,573 $374,482 $464,561 I2SL Colorado Chapter - Education Day 2018

With Adiabatic Cooling EAT 52F SAT 70F With Adiabatic Cooling EAT 52F 100% of Annual Cooling from ER System Peak Heating Demand Cut By 51% I2SL Colorado Chapter - Education Day 2018 7 Year Payback (uninstalled)

With Significantly Less Heating & Cooling Plant Capacity How A High Performance Energy Recovery System Can Help Achieve N+1 Redundancy With Significantly Less Heating & Cooling Plant Capacity I2SL Colorado Chapter - Education Day 2018

Initial Design Without ER System 92,000 CFM of Make-up Air Initial Design Boiler Capacity 4,000 MBH + 2,000 MBH Initial Design Chiller Capacity 750 Tons + 750 Tons I2SL Colorado Chapter - Education Day 2018

Design With High Performance ER System Boiler Capacity with high performance ER system: 4,000 MBH - ER System Contributes 2,000 MBH Chiller Capacity with high performance ER system: 600 Tons + 600 Tons - ER System Contributes150 Tons I2SL Colorado Chapter - Education Day 2018

First Cost Savings From ER System Capacity I2SL Colorado Chapter - Education Day 2018 Note: Boiler Capacity Estimated @ $24/MBH Chiller Capacity Estimated @ $1,000/ton

Which Can Undermine Estimated Energy Savings ??? Lessons Learned What Are The Potential Unintended Consequences Of Lighting & Boiler System Upgrades Which Can Undermine Estimated Energy Savings ??? I2SL Colorado Chapter - Education Day 2018

Energy Efficiency Upgrades: Lighting I2SL Colorado Chapter - Education Day 2018

+ = Energy Efficiency Upgrades: Lighting Condensing Boilers I2SL Colorado Chapter - Education Day 2018

+ = HIGHER ANNUAL ENERGY COST !!!! WHAT???? Energy Efficiency Upgrades: Lighting Condensing Boilers HIGHER ANNUAL ENERGY COST !!!! WHAT???? + = I2SL Colorado Chapter - Education Day 2018

Energy Efficiency Upgrades: Lighting I2SL Colorado Chapter - Education Day 2018

+ Energy Efficiency Upgrades: Lighting Condensing Boilers Existing heating coils returned HW > 130F so condensing boilers were not condensing! + I2SL Colorado Chapter - Education Day 2018

Result Was A Cold Building And… I2SL Colorado Chapter - Education Day 2018

Electric Space Heaters Under Almost Every Desk !!! I2SL Colorado Chapter - Education Day 2018

Questions: Heidi Dugan Konvekta USA, Inc. heidi.dugan@konvekta-usa.com 724.462.972 Mark Labac Edge Mechanical Systems, Inc. mark@edgemech.com 303.902.1607 I2SL Colorado Chapter - Education Day 2018