Field Technical SERVICES

Slides:



Advertisements
Similar presentations
INTRODUCTION Agenda BUSINESS CHALLENGES FEATURES OF RAPID MARTS SOLUTION OVERVIEW DWH USING SAP RAPID MARTS BENEFITS TO BUSINESS USERS.
Advertisements

FCX Performance, Inc.. The Power of One 2 World class flow control solutions built on over 100 years of experience FCX does not run businesses; we provide.
Presenters: Bob Kilgore Matthew McReynolds Brenna Goode CHEMISTRY BUILDING RCX.
Network Design and Implementation
The ProRak™ Advantage An introduction to Hg Process Monitoring and Feedback Control.
Lloyd’s Register Kazakhstan LLP Delivering Lower Risk, Improved Safety and Enhanced Business Performance Chris Renwick General Director Lloyd’s Register.
© ABB-EWEC 2006 ATHENS /03/06 EWEC 2006 Athens The Challenges of Offshore Power System Construction Peter Jones Lars Stendius ABB.
MSIS 110: Introduction to Computers; Instructor: S. Mathiyalakan1 Systems Design, Implementation, Maintenance, and Review Chapter 13.
Pertemuan Matakuliah: A0214/Audit Sistem Informasi Tahun: 2007.
Copyright © 2009 T.L. Martin & Associates Inc. Chapter 3 Requirements of a realistic CPM schedule.
Energy and Industry Trends Dave Molin VP & General Manager Honeywell Building Control Systems.
© 2010 Chevron A Day in the Life of a Project Manager Presented by Nancy Grossman, Project Manager Presented to Chabot College Engineering Class September.
Presented By Dillon Savage & Crystal Green UNIVERSITY OF IDAHO TWO-STROKE WITH DIRECT INJECTION AND SOUND REDUCTION.
Principles of Information Systems, Sixth Edition Systems Design, Implementation, Maintenance, and Review Chapter 13.
Clean Air Act Section 111(d) Indiana State Bar Association Utility Law Section September 4, 2014 Thomas W. Easterly, P.E., BCEE Commissioner IN Department.
Principles of Information Systems, Sixth Edition Systems Design, Implementation, Maintenance, and Review Chapter 13.
WebEx Cloud Connected Audio Enterprise
IT job research By Megan McGonigle Sources: - responsibilites-explainedhttp://targetcourses.co.uk/study-areas/computer-science-and-it/it-job-roles-and-
The Development of BPR Pertemuan 6 Matakuliah: M0734-Business Process Reenginering Tahun: 2010.
Interspire Knowledge Manager (Formerly Interspire ActiveKB)
Hardware Analyser vs Software Analyser
Network design Topic 6 Testing and documentation.
Principles of Information Systems, Sixth Edition 1 Systems Design, Implementation, Maintenance, and Review Chapter 13.
Integration integration of all the information flowing through a company – financial and accounting, human resource information, supply chain information,
Proficy Workflow for Water reduce. improve. secure.
Industrial Automation and Robotics
Are you looking for an opportunity to join a company that has a long history and an exciting future? A place where you can grow within an international.
CLN emission reduction for non-DLE LM gas turbines Agenda 1.Introduction to VBR Turbine Partners 2.Two options to reduce emission levels of non-DLE LM.
Technical External Management Requirements Technology Complexity Interfaces Reliability / Performance Quality Planning Controlling Funding / Resources.
 SOFTCON SYSTEMS PVT. LTD. (SSPL) offers unique, creative and practical automation solutions in the field of Process & Power on an LSTK / EPC basis with.
1 Peralta Community Colleges District January 27, 2009.
ERP vendor perspective
What is the Best Way to Select an EHR
Building a government contractor for the 21st century
Caspian Company مجری پروژه های نیروگاهی ، احداث مولد های مقیاس کوچک و سیستم های CCHP & CHP ohen staufen ring-20- koln – germany.
Panorama Consulting “Clash of the Titans 2016” report
Building a government contractor for the 21st century
Building a Government Contractor for the 21st Century
Introduction Characteristics Advantages Limitations
Armstrong Fluid Technology | FMA September 2013
Chapter 12. Controlling the Process
Surety Standards Toolkit
Performance Supervision System
Software Life Cycle Models
Nameplate Adjustments
Sequential controller Used in Dust Collector System manufactured by Maniks
What are the Benefits of Variable Valve Timing Engine of your Car
Case study Case study intro/summary About the client Requirement
Enron Energy Services Energy Management Outsourcing Overview
Closed Loop Wind Farm Control
ENERGY SAVING Product Offering
Lesson 5 Computer-Related Issues
Preserving Competition and Promoting Clean Energy (for All)
Improving Energy Reliability & Performance
ECEN 460 Power System Operation and Control
Improving Energy Reliability & Performance
Modern Systems Analysis and Design Third Edition
Information Systems, Ninth Edition
Instrumentation and control
Sarah – Jayne Lowe Key Account Controller kff
Modern Systems Analysis and Design Third Edition
NAF Product Training.
POWER CHALLENGES Several Ways To Solve 7 CHALLENGES.
CTF Users’ Perspective
Chapter 17 Global Pricing
Modern Systems Analysis and Design Third Edition
How Small Developers and EPC Contractors Can Add PPA Financing to their Arsenals John Langhus, VP Business Development Midwest Solar Expo 2019 New Energy.
Nameplate Adjustments
solution to hotel application MelcotelTM The new and unique solution to hotel application.
Presentation transcript:

Field Technical SERVICES September 2017

Department Scope Efficient, cost-effective way to improve your instrumentation and controls that does not lock you into an OEM service agreement. As an independent provider, we can upgrade or service your DCS, PLCs and instrumentation to improve plant performance, reduce human performance errors and mitigate commercial risk.

Problem and Solution Problem Emissions control systems hunting for setpoints Activated Carbon Injection System using far more product than necessary Distributor running out of Carbon Solution Tune ACI System

Executive Summary Large coal plant in the Midwest 4 Units: all ACI systems were holding Mercury to the appropriate setpoint, but even as unit load was stable the feed rate would vary from 5lbs/hr to 400lbs/hr when ~20lbs per hour was called for. The plant was using far more activated carbon than was necessary Material costs were adding up, and feeder equipment was failing prematurely. Having commissioned many of these systems we were the right choice to tune and make hardware adjustments for efficient cost effective operation.

Brief History NAES worked as a commissioning contractor for an OEM starting up Dry Sorbent Injection and Activated Carbon Injection Systems The OEM downsized significantly and could not provide the post commissioning support customers needed. NAES understanding these systems knew their flaws and how to fix them. NAES stepped in and tuned customers’ systems for better operation. ADA ES Manufactures NAES Commissions Commissioning Customer Encounter Difficulty with system ADA unable to provide support Operation NAES tunes system for proper operation Customer saves money Improvement

Business Key Points Activated Carbon Cost $0.92/ lb 570 lbs/ hr Activated Carbon Consumed Mercury Emissions Limit $0.92/ lb 570 lbs/ hr 1.2lbs/ Trillion BTU

Key Challenges Hardware Improperly Sized Blower piping too small Valves too small Software Improperly Programmed VFDs not programmed No auto control

Industry Analysis Many vendors have AllenBradley RSLogix experience NAES has unique experience in ACI Systems ACI system built by FLSmidth and B&W are far more robust and well designed

Environmental Analysis Lowering the feed rate of carbon would not impact the Mercury scrubbing capability of the ACI system. Allowing the system to base carbon flow off of feedback from the CEMS and unit load would allow for properly tuned mercury capture.

Activated Carbon Feed Rate: Financial Performance Present Condition Activated Carbon Feed Rate: 570lb/ hr Material Cost: $377,500 Proposed Condition 42lbs/ hr Material Cost: $28,000

Key Success Factors Emissions must remain in compliance Customer must save money on Activated Carbon Operators must be able to easily manipulate ACI system 1.2 lbs/ Trillion BTU Use less Activated Carbon Controls must run in automatic

$ Solution Analysis and Comparison Solved Mechanical Deficiencies Modified logic for Hg setpoint following Decreased feed rate of carbon from ~570lbs/hr to ~42lbs/hr Maintained Mercury output below 1.2lbs/ Trillion BTUs $ Saved the customer $350,000/ month in carbon cost

Recap Problem Solution Result Customer using more carbon than necessary NAES proposed experience based solution NAES modified the hardware and logic saving the customer ~$350,000/ month

Instrument Calibrations Field Technical Services – Specialties Instrument Calibrations 1 Week Jobs $8,000 I&C Shift Support $8,000/ week PLC Programming 2 Week Jobs $17,500 DCS Programming 2-5 Week Jobs $17,500-$80,000 Acceptance Testing 2 Week Jobs $17,500 Commissioning 2-5 Week Jobs $17,500-$80,000 Recovery Plan Fixed Price $18,000 CC $25,000 Coal

NAES Corporation 1180 NW Maple Street Suite 200 Issaquah, WA 98027 425.961.4700 www.naes.com