TTC WG-2 focusing on Nb Material - Properties and Specifications -

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Presentation transcript:

TTC WG-2 focusing on Nb Material - Properties and Specifications - Claire Antoine, Sam Posen, and Akira Yamamoto TTC (at RIKEN, 26-29 June, ‘18), WG2 Co-Conveners Original: 2018-5-26 2018-6-08 Updated: 2018-6-13

WG-2 is motivated to discuss: How to improve the present requirement/specification for bulk Nb? Bulk Nb is, at present, the most common material for superconducting RF cavities in accelerator applications. Nb specifications are well established and successfully used for different projects. Recent experience, however, has compelled us to re-evaluate the Nb material specification, in view of advances of technologies and cost- effective fabrication for wider applications in future. The scope of WG-2 is to review the existing Nb specifications and discuss the improvement, variations/changes, and tradeoffs, depending on applications. The cost effect of any change to be well understood, in the context of the delivered SRF systems (i.e. functioning cryomodules in accelerators)

A Reference: Specification for Nb Sheet Courtesy: H. Weise & W. Singer A Reference: Specification for Nb Sheet To be discussed : RRR : smaller than 300 ? Grain size: FG(~ 50 um ) or LG, depending on applications? Mechanical: 50 N < Rp0.2 ? Others? Impurities: Ta : larger than 500 ?. Others ? Further items ? 50?

Courtesy: H. Weise and W. Singer A reference: List of Semi-finished Nb Products for the European XFEL Cavity Fabrication

WG2 Discussions to be focused: Fundamentals: BCS resistance (low) Residual resistance including trapped flux sensitivity (low) Peak field (high) Thermal conductivity at low temperature including the phonon peak (high) Mechanical property (high in view of HP safety but to be compromised/optimized) for adapting mechanical fabrication methods (deep drawing, hydroforming, extrusion) during operation with respect to Lorentz force detuning, micro-phonics and safety in view of pressure vessel code, including cavity wall thickness, stiffening ring etc. Surface finish (flat enough) with electro polishing or buffered chemical polishing. Re-Optimizations to be discussed: Large-grain (LG) or Fine-Grain (FG)? RRR: can be lower than 300 or not (saying ~250 or lower)? Based on the value used in various project and on the performance results.

Communication with Nb Producers/Venders Niobium specifications are well established and successfully used for various projects. But recent experiences have compelled us to re-evaluate the Niobium material specification in view of:  Technology advances such as Nitrogen Doping/Infusion treatment where performance in terms of High-Q and/or High-Gradient is pushing the limits of the material, and Cost-effective SRF cavities to be provided for much wider applications expected in future. The SRF community aims to provide information to refine the specifications for future projects, and to discuss them with Nb producers to make sure that any new specifications are taken into account, from the perspective of the producers. It should be very important for both Nb producers and users to get together, discuss, and improve the Nb material specification for the future. 

Advice expected from Nb Producers/Venders Any general advices on specifications and/or any specific items causing difficulties? Would there be cost-saving for: Accepting higher impurity content in the specifications (e.g. loosen tantalum allowance) or for accepting lower RRR? Cutting-out Large Grain disks/sheets from the Nb ingot vs Producing fine grain sheets after forging/rolling/polishing? What is the maximum diameter available? What is the maximum recrystallized fraction possible and how measured/ensured? Would it be helpful to relax any other specifications, to help maximize recrystallized fraction? e.g. grain size? Hardness? Impurity content? Annealing temperature? What is the temperature uniformity of sheets in the furnace during heat treatment after rolling in case of Fine Grain sheets (from a view point of QA/QC)? Would it be possible to determine the damage-layer thickness of completed rolled sheets or sliced disks? If yes, What is the reproducibility of damage-layer thickness, and Any other advices?

June 26, Session 1: Fundamentals Chaired by S. Posen # Time Preliminary title Presenter 1-0 11:00–11:05 Introduction Conveners, presented by S. Posen 1-1 11:05-11:15 (6+4) Performance in LCLS-II Cryomodules at Fermilab S. Posen (FNAL) 1-2 11:15-11:35 (12+8) Doping Results as a Function of Different Material for LCLS-II D. Gonnella (SLAC) 1-3 11:35-11:55 Microscopic Investigation of Flux Expulsion in Production Grade Niobium M. Martinello (FNAL) 1-4 11:55-12:10 (8+7) Microstructural studies of Flux Expulsion and Entry in LCLS-II Material S. Balachandran (NMFL), presented by P. Dhakal 1-5 12:10-12:30 Discussion, including a short report: “First trial of temperature dependent EBSD measurement” ALL T. Konomi (KEK) Note: Speakers advised to minimize their presentations for more discussions (Q&As) to be encouraged.

June 26, Session 2: Fundamentals and LG/FG Chaired by A. Yamamoto # Time Preliminary title Presenter 2-1 14:00-14:20 (12+8) The importance of recrystallization C. Antoine (CEA) 2-2 14:20-14:40 LG- and FG-Niobium SRF Cavity Fabrication and Test Results at KEK T. Dohmae (KEK) 2-3 14:40-15:55 (8+7) Ingot Niobium for Efficient and Potentially Low Cost SRF Cavities P. Dhakal (JLab) 2-4 15:55-15:10 Experience with LG Niobium SRF Cavities K. Saito (FRIB) 2-5 15:10-15:30 Discussion, and preparation for Vender’s session All, and A. Yamamoto Note: Speakers advised to minimize their presentations for more discussions (Q&As) to be encouraged.

June 26, Session 3: Advices from Venders Chaired by A. Yamamoto # Time Preliminary title Presenter 3-1 16:00-16:10 (10) Report from Tokyo-Denkai H. Umezawa 3-2 16:10-16:20 Report from ATI P. O'larey 3-3 16:20-16:30 Response from OTIC H. Zhao 3-4 16:30-16:40 Report from HERAEUS B. Spaniol, presented by A. Yamamoto 3-5 16:40-16:50 Report from ULVAC N. Abe 3-6 16:50-17:00 Report from CBMM G. Abdo 3-7 17:00-17:30 Panel Discussion to reach consensus for specification improvements All Note: Speakers advised to minimize their presentations for more discussions (Q&As) to be encouraged.

June 27, Session 4: LG and RRR, Discussion Chaired by C. Antoine # Time Preliminary title Presenter 4-1 11:00-11:20 (12+8) LG Cavity Experience at DESY J. Sekutowicz (DESY) 4-2 11:20-11:35 (8+7) Experimental Study of Flux Expulsion and Cold Work S. Posen (Fermilab) 4-3 11:35-11:45 (6+4) Eddy Current Scanning of Large Niobium Sheets F. Schandler (ESS) 4-4 11:45-12:00 (8+7) Effect of high Tantalum for cost-effective SRF Cavities G. Myneni (ISOHIM) 4-5 12:00-12:10 Niobium RRR Dependence on SRF Cavity Performance T. Kubo (KEK), presented by A. Yamamoto 4-6 12:10-12:30 Discussion: How we may improve Nb specification? All Note: Speakers advised to minimize their presentations for more discussions (Q&As) to be encouraged.

Reference/Appendix

A Cavity Configuration

Cavity Fabrication (TESLA) Coutessy: H. Weise, W. Singer Cavity Fabrication (TESLA) Short End group HOM1 × 8 12 EBW place Long End group Dumbbell x8 End cell : long side End cell : short side HOM2 pickup port beam pipe input port center cell x8 56 parts: Nb = 46, Nb-Ti = 10, by using press, de-burring, and machining

A Reference: European –XFEL Nb Specification Courtesy: H. Weise & W. Singer A Reference: European –XFEL Nb Specification To be discussed: < 300 ? T > 0.05 ? What relaxed more? Optimum? Max. recrystalisation ? ASTM: lowered (5)? LG allowed? YS > (TBD) N/mm2? (in view of HP safety) Square or round? Update/change ? 50?