SMART VEHICLE SOLUTION

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Presentation transcript:

SMART VEHICLE SOLUTION FOR RELIANCE PETROLEUM –JAM NAGAR REFINERY POWERED BY GALLER GRID Galler India envisions a future where Men and Machines speak to each other on a common platform so as to co-exist and create an environment of efficiency and safety ,which in turn shall create a better world. Smart vehicles is a step in that direction.

PURPOSE Equipment monitoring or data collection is a manual operation and dependent on the operator working on the machine. With the help of IoT techniques and RTUs, remote monitoring / analysis of equipment performance can be done and alerts generated for the critical parameters. The Parameters can be classified under following sections: Safety Fuel monitoring Maintenance & Operation data Track & Trace

EQUIPMENTS TO BE MONITERED Transit Mixer Fork lifts Mobile Boom Placer Reachstaker Concrete Pump Excavator with Rock Breaker Vacuum Lifter Pick and Carry ( Hydra ) Dozers Tipper Truck Trailers Backhoe loader (JCB) Pick up vans - 2/4/6T Motor Grader Vibratory Rollers Tractors Wheel Loaders (front end loader) Fuel dispenser Skid Steer Loader Aerial Platform ( Manlift ) Water Tankers Crawler Crane Cement Bulkers Tower crane Tyre mounted Crane DG Sets Lighting Mast Air compressor

PARAMETERS The followings Parameters will be monitored by the Remote Telemetric Unit (RTU): Engine ignition status (on/off ), equipment idle time SLI By Pass - Trigger + Data Overload trigger at specific % Hour meter Over hosting Trigger KM reading Load Lifted data Engine Temperature - Trigger for high temp Operator authentication Articulation angle for Pick & carry Engine Oil Presssure - Trigger for low pressure Trigger on extended teli boom below specific angle Trigger on SLI disconnect / By pass

SMART VEHICLE TRANSFORMATION PROCESS

Suggested Communication Protocols

GPRS enabled Remote Telemetric Unit Architecture Galler Cloud 4x RS485 Input (Monitoring) Remote Access for Configuration and Data Extraction GPRS enabled Remote Telemetric Unit iOTa X Local Access for Configuration and Data Extraction SERVER RF READER 8x Digital Input (Monitoring) GPS (Web Based) Centralized Monitoring & Control

iOTa X - System Layout iOTa x SLI , HM, KM, Temperature, Fuel Sensor, Etc. RTC Setting Interface Digital & Analog I/O Keypad iOTa x Relay LAN Ports De-Bugging and Configuring Trigger RS232/485 RF Bluetooth Monitored Power to GPS and other sensors Power Supply Operator Auth Authentication / Configuration

GPRS/LoRa enabled Remote Telemetric Unit Data Capture Process Non Contact Infrared Temperature Sensor Standard Modbus Support RS485 TTL CANBUS INTERFACE SLI FUEL SENSOR WITH RS485 PORT 1. Read engine diagnostic data including RPM, speed, ECT, MAF, TP, odometer and fuel consumption 2. Indicate engine on and off 3. Record trip start and end time 4. Output: UART/RS232/RS485 5.Location status PROTOCOL CONVERTOR GPRS/LoRa enabled Remote Telemetric Unit iOTa X Galler Cloud

THANK YOU