Overview of Design Background This is a update to wiring harnesses used on QSK 50-60 Industrial application (D283038CX03, D593007CX03). Braid design with brace enclosure proposed as a replacement for current tube design. OEM connections and interfaces will not be changed. Cost reduction, as Cummins ownership, we will be in better position to dictate the cost by sharing drws with multiple suppliers Value addition eg can be done with having single schematic released in PLM which can be used by crossfunctional team. To make harness components common Cummins Confidential
Overview of Design Current Tube Harness (Green) New Braid Harness (Yellow) Envelope enclosure similar for New and Old design All connectors to Sensors and their location un-altered
Overview of Design Enclosure New Design Current Design Complete enclosure to braided harness Components inside enclosure accessible Harness held securely inside Front face provides mounting for components. OEM connection modular and serviceable Current Design Complete enclosure for harness Components inside not accessible Mounting provision on front face OEM connection not serviceable
Overview of Design Mounting New Design Through metal spacer Robust design adds to strength of structure Takes load of mounting bolts Easy to assemble bracket Current Design Rear metal plate Bolts add compressive load on structure Ease of Assembly
Overview of Design Harness Mounting New Design Mounted on P-Clamp Current Design Wires suspended in insulating foam inside tube
Overview of Design OEM Connectors New Design Enclosed in box structure, which is removable Current Design Inside enclosed box
Overview of Design Aesthetics New Design Current Design
Overview of Design Mounting locations
Overview of Design Mounting locations Reduced Interconnections
Overview of Design RB Bracket for Harness Mounting New
Overview of Design RB EGTS/Inj connections The orientation of EGT/Inj is similar to present design, connector changed to Amphenol connector which have end-bell with Heat Shrink Tubing to prevent water ingress Mounting bracket new design for changing the orientation of connectors
Overview of Design Injector harness crossover Cross-over bracket designed to avoid fouling The separate harnesses for 2 quadrants are clubbed to one single harness
Overview of Design Oil Pan temp connection Oil Pan tempt inter connect provision on both Banks, when not used will be parked on bracket