Advisor: Phillip Henry

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Presentation transcript:

Advisor: Phillip Henry Mountaineering Descent Assist Jimmy Eggiman, Asa Anderson, Nick Pho, Han Li, Woranut Muangsiri, and Abdularahman Aljumah Advisor: Phillip Henry

Outline Part I: Overview Part II: Design process Design Constraints Timeline Expense Report Final Product Part II: Design process Conceptualization Analysis Production Results Part III: Challenges and Improvements

Overview: Design Constraints Budget: $1000 Carrying capacity: 180 lbs Maximum weight of bike frame: 20 lbs Rider height: 5’1” Ideal length with skis: 4 ft

Overview: Mission Design and manufacture a low cost alternative mountaineering descent assist. The mountaineering assist must be convertible as the skis used in the assembly are to also be used during ascent. The descent assist must be portable (lightweight and small enough to be transported by from the base point, to a point below the summit).

Overview: Timeline

Overview: Budget Cost Savings Under Budget Sponsorships TI Cycles Item Cost ($) Split Kit 159.95 Twin Skiboards 135.95 Soft Boot Bindings 30.00 Hard Shell Bindings 12.99 EPOXY 4.99 ¾ Spade Bit 4.67 Spring 6.58 Bolts and Washers 14.00 Jenson USA Damper Bushings 44.00 UHMW Plastic (For Bushings) 15.92 Fastenal 14.98 Wire Crimps 3.77 Foot Pegs 97.99 Steel Tubes 20.00 Bike Handle Bars and Grips 100.97 Painting Supplies 17.47 Total Budget 1000.00 Total Cost 684.23 Cost Savings Sponsorships TI Cycles Henry James PCC Bike Gallery Under Budget

Overview: Final Design Successes Folding Frame Lightweight (14 lbs with skis, 10 lbs without) Robust Inexpensive Failures No Breaking Mechanism Total Length with Skis (71 inches)

Outline Part I: Overview Part II: Design process Design Constraints Timeline Expense Report Final Product Part II: Design process Conceptualization Analysis Production Results Part III: Challenges and Improvements

Design Process: Conceptualization Project initiation Vision Orientation Research Bike Building Strategy Exploration/Development Refinement Production

Design Process: Analysis FOS: 17.36 based on a max von mises of 14.4 Mpa Max displacement: 6.4 um FOS: 18.66 based on max von mises of 13.4 Mpa Max displacement: 12 um

Design Process: Manufacturing Outsources Manufacturing (PCC) Frame Outsourced Manufacturing (TI Cycle) Headset Assembly In House Manufacturing Bushings Connection Brackets Painting Frame Assembly Ski Assembly

Design Process (Results)

Outline Part I: Overview Part II: Design process Design Constraints Timeline Expense Report Final Product Part II: Design process Conceptualization Analysis Production Results Part III: Challenges and Improvements

Challenges and Future Improvements Research Design Process Choosing Materials Acquiring Sponsorships Manufacturing Delays Future Improvements Folding Handlebars Breaking Communication Within the Group With the Client

Sponsors