A perspective from a 20 year career in Manufacturing Businesses

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Presentation transcript:

A perspective from a 20 year career in Manufacturing Businesses Zooming in Zooming out A perspective from a 20 year career in Manufacturing Businesses

John Patsavellas Beng (Hons), MSc, MBA Manufacturing & Technical Director Altro Ltd Letchworth Garden City, Hertfordshire follow me on twitter @john_pats

To many executives, manufacturing and the production function is a necessary nuisance- it soaks up capital in facilities and inventories, it resists changes in products and schedules, its quality is never as good as it should be, and its people are unsophisticated, tedious, detail-oriented and unexciting. This makes for an unreceptive climate for major innovations in factory technology and contributes to the blind spot syndrome. W. Skinner

The best engineers = Curiosity “freaks” Curiosity may have killed the cat but it got me in the board room. The best engineers = Curiosity “freaks”

Engineering – Manufacturing – Operations – Supply Chain It’s all about: Excellent EXECUTION

You are not a mouse!

Certainty Uncertainty Significance Connection/Love Growth Contribution

Why How What

WHY FILTER FUEL ACTION Your Emotions (energy Your needs How you are feeling now + Your Beliefs Your Emotions (energy fuel) Your actions (Behaviour) WHY FILTER FUEL ACTION

No matter what job you have in life, your success will be determined 5% by your academic credentials, 15% by your professional experiences, and 80% by your communication skills

Opportunities for Reflection & Fine Tuning 10 years of Marginal Gains How do you become an expert/master? Good Instruction Deliberate Practice Opportunities for Reflection & Fine Tuning 10 years of Marginal Gains

Mastery is an Asymptote

On the road to Mastery: Desire (for your why) Outweighs any skill level “If you don’t have the love of doing it in the first place, you’ll never put the effort in to compete at the highest level” Sir Steve Redgrave

MOTIVATION MASTERY (5% + 15%) AUTONOMY (+80%) PURPOSE (your WHY)

In this year’s chess tournament there are 999 competitors In this year’s chess tournament there are 999 competitors. The tournament follows the “knock-out” rule which means that the losing player out of every pair gets knocked out of the competition, whilst the winning player moves to the next round. Given the above facts, how many pair-games must take place before the winner of the tournament is announced?

In this year’s chess tournament there are 999 competitors In this year’s chess tournament there are 999 competitors. The tournament follows the “knock-out” rule which means that the losing player out of every pair gets knocked out of the competition, whilst the winning player moves to the next round. Given the above facts, how many pair-games must take place for all the losing players to get knocked out of the competition?

CAN DO MANAGING PERSONAL & FINANCIAL LIFE MANAGING RISK & CHANGE COMPETENCIES – CAN DO HIGH LEVEL OF NUMERACY – IT - LITERACY MANAGING RISK & CHANGE MANAGING RELATIONSHIPS WITH PEOPLE WHERE TO OBTAIN-EVALUATE-USE INFO ABILITY TO MAKE BEST OF YOUR CREATIVITY KNOWING HOW TO GET THINGS DONE UNDERSTANDING SCIENTIFIC METHODS OF PROOF MANAGING PERSONAL & FINANCIAL LIFE

Prioritise & rank on importance LISTS - LISTS - LISTS Create a daily to-do list for your course-work / job Prioritise & rank on importance

Things That Matter Things You Can Control Focus here

LISTS - LISTS - LISTS Prioritise & rank on importance 1-2-3-4… Create a daily to-do list for your course-work / job Prioritise & rank on importance 1-2-3-4… Cross out everything from no 3 down

Several months ago I was asked by a group of industrial engineers to offer an opinion as to why so few industrial engineers were moving up to the top of their companies. My answer was that perhaps a technical point of view cut them off from top management, just as the jargon and hocus-pocus of manufacturing often kept top management from understanding the factory. In their isolation, they could gain only a severely limited sense of market needs and of corporate competitive strategy W. Skinner

Vision Purpose Strategy Values (Reason for being) Values (What is important for us) Vision (10-30 years vividly described unifying goal) Strategy (The plan) Lean Sigma initiatives Automation technology New Capabilities in Design New Capabilities in Production New Capabilities in Skills New Products New Markets Industry 4.0 Core Ideology – Why we exist What we want to achieve How we are going to do it

Market Sectors & Segments focus Order Qualifiers Order Winners Capability building

Don’t let someone else’s opinion of you become your reality Never let a bad day make you feel like you have a bad life It’s never too late to be what you might have been If opportunity doesn’t knock build a door Begin each day with a grateful heart