Best Practices AFCO-ZEP BEVERAGE DIVISION-KARL BRAUN

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Presentation transcript:

Best Practices AFCO-ZEP BEVERAGE DIVISION-KARL BRAUN Draught Beer Quality Best Practices AFCO-ZEP BEVERAGE DIVISION-KARL BRAUN

Draught Beer Quality Mission to Improve the quality of draught beer for all beer drinkers. Clean lines sell more craft beer. Goal to provide the product as the brewer intended. Give the end consumer the best tasting draught Beer “Perfect Pint”. As an owner: Be willing to keep high quality when considering Draught options when sourcing products.

Best Way for consumers to try new products Best Way for consumers to try new products. craft beers on draught and the product taste has to be as the brewer intended. NOT MASKED BY BEER SPOILIERS. When Consumer has a bad pint at retail they are less likely to buy another and are left with a negative impression on the craft brewery. Beer Lines and draught systems must be cleaned. USE An ALKALINE BEER LINE CLEANER vs. Brewing caustic for the brew house. Retailer or brewpub gets full yield out of every keg. Draught Beer Quality

Recommendations Clean Beer Lines every 14 days. Brewer Association recommendation. Thru education & BA Draught Quality Manual many of the substandard practices can be fixed. ask the Chemical manufacturer The best chemical contact time, caustic concentration. Consider using a product that shows a cleaning result-Verification. TACT Wins-Key element's in cleaning---time, action, chemical concentration and tEMP.

Train your people Visual check for any obvious contamination Sensory Analysis --Smell and Taste When cleaning, is there any biofilms seen inside the system. If you want to send beer sample to lab. They will check for total count of microorganisms Keep a clean beer cooler. ASK RETAILERS TO KEEP CLEAN COOLERS.

Cold Transport and Storage Draught beer stored at between 33-40 F. Draught beer poured at 38 F. It takes a long Time Over 24 hours for a keg that is 48-50F to cool down to 38F The majority of problems with draught beer are temperature related and higher temps lead to more anaerobic and Aerobic growth.

Caustic and Acid Caustic –High PH –Use a Alkaline based beer line cleaner based on your brewery/brewpub frequency Acids cleaners LOW PH -remove Inorganic material, For ex. Beer stone. Recommended every three months. By the Brewers Association. BEER STONE or Calcium oxalate deposits could provide a foot-hole for biofilm growth. No rinse Sanitizers that don’t leave odors for faucets and couplers. (Spray bottles)

LOCAL WATER SUPPLY DILUTE ALL CAUSTICS AND ACIDS AFTER CLEANING. THESE SHOULD BE DILUTED ALREADY WITH THE ADDED WATER when cleaning. FURTHER DILUTE by allowing water to rinse while pouring down the drain. some markets may have restrictions to chemicals that can be poured into the water supply. For Ex. Riverside County, Sodium and Nitric restrictions.

4 Key Elements Recirculation and keg or pot-STATIC LINE cleaning In longer lines recirculation has more mechanical cleaning action vs. soaking method. Chemistry-Chemical understanding –Proper concentration Time 15-20 Min. Every chemical needs contact time. TEMP OF WATER DON”T USE really hot water. beer lines inside the draught system can get harmed and EXPAND with high water temps. (80-110 degrees recommended) Don’t allow Food in the beer cooler. Keep a clean Draught Cooler-Contamination can enter the system from the Coupler. 4 Key Elements

Biofilms/Beer Residue Sugar Hop Resin Proteins/Yeast Bacteria –Micro organisms-Create Beer Spoilers Beer flakes

Draught Problems Beer Off-Taste Wild Beer if Co2 is set properly Flat Beer Not getting 100% yield out of the keg. BEER WHOLESALERS RETURNING KEGS FROM SAME CUSTOMER FOR DRAUGHT ISSUES.

Draught Systems Look for Cracked tubing or splices or Sharp Bends in beer tubing for biofilm buildup. Breakdown Faucets Fobs-Clean and evaluate Clean couplers-KEEP a clean cooler and food away from Kegs. Create a cleaning log. Document your cleanings and post on cooler door.

Signs of issues Discoloration of the beer tubing and FOBS if installed in the draught systems. Faucets or couplers showing bacteria or Micro-organisms DEPOSITS . Consider to use tap rinser’s with a water rinse. Easy to use and faucets are a key hygiene element. BIOFILM OR BUILDUP THAT YOU CAN SEE IN THE BEER LINES.

CALIFORNIA LAWS Beer Wholesaler responsible for line cleaning if brewery has distribution agreement with wholesaler. Brewers association guidelines 2 week cleaning cycle. If brewery self distributes then they can do the line cleaning or a third party. They create there own cleaning frequency. On –premise account can clean on there own if they choose. There are good establishments that are doing this now and have been for many years.

Draught beer laws- USA Draught beer line cleaning is regulated by each state. In 15 states it’s the retailers responsibility and in approx. 35 states it’s the beer wholesaler responsibility. 15 states on-premise accounts cannot be cleaned by beer Wholesaler - the line cleaning task is done by a third party-Line cleaning service.

What Brewers Can Do Know your state laws Work with your distributor draught dept. Get to know them. If self distribute have someone in the brewery learn more about line cleaning. In accounts that have heavy rotation of taps or tap takeovers-ask the retailor who is cleaning in between tap rotations.

Safety First Always use gloves and eye/face protection. Be careful to hook up equipment properly Best to use water to remove beer and always use water to remove chemical and rinse equipment with water. Never mix chemicals, always keep a cleaning schedule. Always train your staff and make sure everyone knows how to use safely. When pouring chemicals down the drain always dilute with water.

Sell More beer CLEAN BEER LINES WILL SELL MORE BEER-THERE HAVE BEEN GOOD STUDIES PUBLISHED BY BREWERS ASSOCIATION AND OTHER BREWERIES documenting this fact.