WORK INSTRUCTIONS – Supervisor You deliver production orders to the Kitter. You motivate. If something is wrong. Find the culprit. Then motivate some more.

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Presentation transcript:

WORK INSTRUCTIONS – Supervisor You deliver production orders to the Kitter. You motivate. If something is wrong. Find the culprit. Then motivate some more. Your bonus depends on timely order completion. WORK INSTRUCTIONS – IEs Monitor the factory operation and record data for later analysis. Collect cycle times, scrap rate, etc. Fill out the data entry sheet. Track a few boats through the factory by marking production order with an X to measure lead time. WORK INSTRUCTIONS – Material Handler You move all material with your forklift. You answer to the name Bubba. No one else moves material. Thats your job. Dont let them take your job. Make sure of it. You may or may not be able to read this. WORK INSTRUCTIONS – Kitter Create the kit of material to form a batch corresponding to each production order that you receive. The production order will be delivered to you by the supervisor. Add the time of completion to the production order tracking form (e.g. Kit, 3:54) Call Bubba to move a batch to the next operator.

WORK INSTRUCTIONS – Rework Correct the noted problem. If it is an unrecoverable problem, scrap the boat, and cross out the inspection sheet. Also note whose fault it is. Return the batch to the INSPECTOR (through Bubba). WORK INSTRUCTIONS – Ship Clerk Complete the production report, noting when each boat enters the warehouse. Completes sales orders by giving the correct number (and color) boats to the to the trucker. You get sales orders directly from the SUPERVISOR. WORK INSTRUCTIONS – Trucker Complete the sales order report by noting the time that it shipped. Knows a plethora of culturally insensitive jokes.

WORK INSTRUCTIONS – Folder 1, GBWS WHITE ON TOP in STEP 3!!! Work on only orders that you have. Work in a FIFO order. Add the time of completion to the production order tracking form (e.g. Fold 1, 3:54) Call Bubba to move a batch to the next operator. Note that step 1 is not necessary. Skip it if you are in a hurry. WORK INSTRUCTIONS – Folder 1, WBGS WHITE ON TOP in STEP 3!!! Work on only orders that you have. Work in a FIFO order. Add the time of completion to the production order tracking form (e.g. Fold 1, 3:54) Call Bubba to move a batch to the next operator. Note that step 1 is not necessary. Skip it if you are in a hurry.

WORK INSTRUCTIONS – Folder 2, GBWS Work on only orders that you have. Work in a FIFO order. Add the time of completion to the production order tracking form (e.g. Fold 2, 3:54) Call Bubba to move a batch to the next operator. DONT CONFUSE THE SHADED PART WITH THE GREEN PART!!!

WORK INSTRUCTIONS – Folder 2, WBGS Dont FORGET!! This image is accurate except the colors. You want it the other way. Not the order of operations, but the color. The steps are correct more or less, just do the opposite thing as the other folder (Folder 2 that is, not Folder 1). Work on only orders that you have. Work in a FIFO order. Add the time of completion to the production order tracking form (e.g. Fold 2, 3:54) Call Bubba to move a batch to the next operator.

Centered Centered on the left side of the boat Centered Centered on the left side of the boat WORK INSTRUCTIONS – Stamper, EITHER Work on only orders that you have. Work in a FIFO order. Add the time of completion to the production order tracking form (e.g. Stamp, 3:54) Call Bubba to move a batch to the next operator. WORK INSTRUCTIONS – Stamper, EITHER Work on only orders that you have. Work in a FIFO order. Add the time of completion to the production order tracking form (e.g. Stamp, 3:54) Call Bubba to move a batch to the next operator.

WORK INSTRUCTIONS – Oven, EITHER Put a batch of boats (4) in the oven. Start the timer (20 seconds). You may not add boats or remove boats from the batch while in the oven. Call Bubba to move a batch to the next operator. WORK INSTRUCTIONS – Oven, EITHER Put a batch of boats (4) in the oven. Start the timer (20 seconds). You may not add boats or remove boats from the batch while in the oven. Call Bubba to move a batch to the next operator.

Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases WORK INSTRUCTIONS – Inspector Complete an inspection form for each boat. If a boat fails inspection (one of the boxes is not checked): Note whose fault it is pass the entire batch to REWORK (through Bubba) for correction or if it is an unrecoverable problem, scrap the boat, and cross out the inspection sheet. Poor quality products must not get to the customer!!

Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases

Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases

Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases

Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases

Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases

Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases Boat Inspection Check Sheet Correct color sail Sail height is.25±.125 Stamp is centered vertically Stamp is centered on the left side No superfluous creases