ESD Protection for Ultra High Voltage (200V) BCD SOI Platform

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Presentation transcript:

ESD Protection for Ultra High Voltage (200V) BCD SOI Platform Roda Kanawati, Efraim Aharoni, Avi Parvin, Allon Parag, Olivier Bansay, Moran Cohen Yasour - TowerJazz Katsuya Arai, Shun Kano - TowerJazz Panasonic Semiconductor Corporation (TPSCo) May 1, 2018

Outline ESD Window and ESD protection motivation Ultra High Voltage (200V) BCD SOI platform introduction UHV BCD SOI – ESD perspective and challenges 200V ESD protection scheme Low Voltage (CMOS) protection and I/O library Middle Voltage and UHV protection Summary and conclusions

ESD Motivation - Reminder On-chip ESD Protection (at IC level), should provide protection to the IC from ESD discharge during IC handling, packaging, and use Main ESD models/ratings (at IC/package level) Human Body Model (HBM) / 2000V Machine Model (MM) / 200V Charge Device Model / 500V

ESD Protection Requirements Clamp the ESD voltage to shunt the ESD stress current Turn on fast (less than 1ns) Carry large currents of ~2 A or more for ~150ns Have low on-resistance Occupy minimum area at bond pad Have minimum capacitance and series resistance Immune to process drifts Robust for numerous pulses Offer protection for various ESD stress models Not interfere with the IC functionality Not cause increased Vcc or IO leakage Survive the burn-in tests ESD Design Window

UHV (200V) BCD SOI platform (Bulk) 0.18m PM BCD (Bipolar CMOS/DMOS) Combines 1.8V/5V (LV) CMOS, analog components, and Medium Voltage (<60V operation) transistors with low on-resistance, in a single chip Suppressing carriers injection to the substrate by enhanced junction isolation and ‘Resurf’ technology Disadvantages: 1. Potential triggering of parasitic devices and L/U prevention overall efficiency due to injections. 2. Voltage ranges are limited to tens of Volts. 3. Junction isolation limits temperature range PM BCD in SOI combined with Deep Trench (DT), uses SiO2 to selectively isolate chip elements Effective suppression of carriers injection Allows smaller chip area (especially of higher voltages operation) Supports higher voltages (200V typical BV)

0.18m PM Isolation Options Base Isolation: (LED, DC/DC) Cost Effective solution for high Voltage low current applications (<1.5A) Cost Shallow Epi: (DC/DC, Motors, POE) Blocks Hole injection in HC applications Medium to large current applications (2~8A) Deep Epi: (AMOLED, POLs) Blocks hole & Electron injections Negative bias SOI: (High Voltage, High Current) Superb Isolation, high voltage Dense isolation rules Isolation

200V BCD SOI platform introduction Features Applications Extends voltage capabilities Noise and LatchUp immunity Fully isolated transistor Negative voltage operation Area reduction (dense isolation rules) Low leakage Fast reverse recovery SPICE compatibility with 0.18m bulk process Motor controllers Medical (multi Channel) Automotive High immunity to ESD/EMC & Latchup EV Battery Gauge Home Appliances & Industrial (AC/DC converters, motor drivers, and Power over Ethernet.)

UHV SOI BCD – ESD Perspective HV (200V) BCD: Requires UHV (200V) ESD devices; High breakdown voltage, high IV power, narrow ESD design window Challenging integration of ESD protection; multiple domains (HV, MV, LV), floating devices/circuits, multiple clamp ranges. SOI (and DT): Floating body and snapback performance degradation (in case of FD bulk) Thermal effects (self-heating) Reduced Latch-Up and triggering of parasitic devices

200V SOI ESD Protection LV (1.8V/5V) and MV (<60V ldmos) ESD protection is similar to bulk BCD protection, except for effects caused by the SOI/DT isolation HV ESD protection is based on stacking MV SCR (Silicon Controlled Rectifier) devices for positive stress and a HV ESD diode for negative stress

200V ESD Protection Scheme

Low Voltage Protection Due to the thick EPI layer - No significant differences in LV ESD Devices snapback characteristics (except Ron) Employ similar protection circuits Systematic increase of Ron (after ESD transistor snapback) due to self heating  Requires update of electronic DR (total width) Ron of 5V ESD NMOS transistor (after snapback)

I/O Library Modification Added DT ring Nwell ‘No Pwell’ Modified GDS and CDL, based on existing library (keeping library features, and ease development) junction isolation left and used to generate DT Adding SOI-related parasitic capacitors (for scheme simulation and LVS) DRC and LVS Next phase may reduce area (no need of guard-rings) Original IO cell After modification

MV ESD Devicess CGNLDMOS – RC coupled active clamp (no snapback), can be simulated MV ESD coupling diodes Scalable SCR - Voltage triggered solution (snapback) CGNLDMOS SCR ESD Diode (w/ DT)

CGNLDMOS Simulation Simulation success criteria – handling the required ESD rating within the device normal operating conditions; Vds≤Vdd, Vgs≤5V Example – 2.5kV HBM stress over an 42V clamp Vds<42V, Vgs<5V Ids1.6A (2.5kV HBM equivalent) I Vgs Vds

Scalable SCR TLP Data

HV Diodes Reverse bias DC Forward bias TLP

HV Clamp – Stacked SCR NLDMOS-based SCR Based on the core device, hence if the core BV shifts, the SCR BV/Vt1 will shift at the same direction! Process variation effects are reduced Stacked SCR properties are defined by single SCR scaling parameter and number of stacked SCR devices Stacked SCR DC BV higher > abs max voltage (with some margin for process and temp. variation) Vt1 < LDMOS BV

Stacked SCR TLP Characteristics Excellent it2 results, do not drop with increasing number of Stacked SCR’s

Stacked SCR DC Characteristics BV DC BV mechanism seems to be punch-through and not avalanche (Abrupt leakage change)

Stacked SCR Scalability

Summary and Conclusions LV and MV bulk BCD ESD solutions (devices, protection circuits, 1.8V/5V I/O library) can be used in 200V SOI platform with minor modifications ESD devices successfully developed to answer up to 200V operation voltage Si proven protection scheme integrating LV, MV, and HV (200V) devices/circuits successfully developed Since the SCR (in the 200V ESD clamp) is LDMOS based, the core device and SCR share the same break-down mechanism, and the ESD window can be narrowed