Observations from California’s On-Site Assessment Unit

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Presentation transcript:

Observations from California’s On-Site Assessment Unit Maria Friedman State Water Resources Control Board California Environmental Laboratory Accreditation Program

Introduction Joined the California Environmental Laboratory Accreditation Program team in 2016 Manage the Assessment Unit This presentation represents my observations

Introduction CA ELAP accredits over 600 in-state and 100 out- of-state laboratories; approximately 55% are privately owned, 45% are public (government- operated, including federal state, and municipal labs) Assess compliance to California regulations and EPA approved methods California regulations do not include QMS

About This Presentation Observations do not necessarily represent what might be found nationwide or at labs under different regulations Presentation will not include any discussions on corrective actions (i.e., how will or how can the findings be addressed)

OBSERVATIONS

Training

Training Does not have initial DOC for all analysts performing analysis Does not have ongoing DOC for all analysts performing analysis

Traceability

Traceability Chain of Custody Does not have COC procedures Sampler's name not recorded on COC Sample type not clearly defined in COC (e.g., DW or WW)

Quality Assurance / Quality Control

Quality Assurance / Quality Control Records Does not affix label to thermometers that were calibrated Does not record weights used to calibrate balance Does not record which support equipment was used for a particular measurement Does not have records of thermometer calibration

Quality Assurance / Quality Control Records Does not document the temperature and the date/time in/out of samples placed in ovens or incubators Does not record the preparation of reagents, standards, or samples Working standards not traceable to primary source

Quality Assurance / Quality Control Standards/Reagents Standards prepared and stored beyond recommended storage time Lab using expired (or unknown when they expire or no recorded expiration) standards, reagents, cultures, comparator, detergent, media

Quality Assurance / Quality Control QA Manual Does not review and update, if necessary Missing information on some quality system elements Not signed Organizational structure not defined

Quality Assurance / Quality Control LFB/LFBD (LCS/LCSD, BS/BSD) Does not run LFB/LFBD Uses incorrect LFB/LFBD standard Applies incorrect acceptance criteria Does not vary LFB/LFBD concentration, where required Uses incorrect formulation and concentration, where defined

Quality Assurance / Quality Control LFM/LFMD (MS/MSD) Does not run LFM/LFMD, where required Does not run LFM/LFMD at prescribed frequency Does not always include needed analytes to be spiked

Quality Assurance / Quality Control LRB (Method Blank) Does not run LRB per batch Does not prepare LRB the same manner as samples, where needed (e.g., digested or extracted)

Quality Assurance / Quality Control SOPs Does not have SOP Incomplete SOP (e.g., missing QC elements, calibration info, calculations, etc.) Missing procedural steps Does not have authorized signature

Quality Assurance / Quality Control Sample Duplicates Does not run sample duplicates, where needed Does not run sample duplicates at the correct frequency Uses incorrect acceptance criteria, where defined

Quality Assurance / Quality Control MDLs Does not conduct MDL studies RLs lower than MDLs Does not follow MDL procedures, where defined Does not prepare MDL sample the same way client samples are prepared (e.g., not digested)

Quality Assurance / Quality Control Microbiology Does not monitor variability in analysts capability in counting total coliform colonies Does not monitor if liquid media had been reduced to more than 10% of its original volume due to evaporation Does not store broth media in loose-cap tubes at proper temperature Does not conduct sterility test of the commercially available (pre-filled) dilution water bottles

Quality Assurance / Quality Control Microbiology Does not conduct microbiological water suitability tests Does not check sample bottles for sterility Does not conduct sterility check for commercially- or laboratory-prepared media (e.g., Colilert or SimPlate media) Does not check sample bottles for autofluorescence Does not monitor bacterial density (air in workplace)

Quality Assurance / Quality Control Microbiology Does not check sample bottles for volume accuracy at the 100-mL mark Support Equipment (timing device) issues Does not calibrate or does not record the calibration of timing device (stop watch) against national timing service or certification Does not check the autoclave timing device against a certified stop watch

Quality Assurance / Quality Control Microbiology Does not test for the quality of reagent water used No check for conductivity prior to each use (for those without in-line or without resistivity indicator light) No check for total organic carbon No check for total chlorine residual No check for HPC No check for heavy metals

Quality Assurance / Quality Control Microbiology Does not check the efficacy of dechlorinating agent in sample bottles

Instrumentation

Instrumentation Laboratory Equipment Does not perform instrument maintenance Does not keep or does not have instrument or support equipment maintenance records

Instrumentation Calibration Does not include a calibration blank in the calibration curve, where needed Does not bracket the batch with an end check, where needed Always using quadratic fit without first trying simpler curve types Does not use at least 6 points for quadratic calibration curves

Instrumentation Calibration Using incorrect acceptance criteria Does not run calibration blank after every 10 samples Does not calibrate or have no records available for review of the calibration of support equipment (e.g., DO meter, turbidity meter, in-line conductivity meter, pH meter) Does not use or does not have second-source standards

Support Equipment

Support Equipment Pipets and Volume Dispensers Not verifying accuracy of pipets delivering volumes of 10mL or less

Support Equipment Balance & Weight Sets No record of weight sets used Reference weights not calibrated or re-certified every 5 years Balance does not have sensitivity of at least 0.1g for a load of 150g Balance not calibrated but being used

Support Equipment Thermometers Does not verify workability of working thermometers Does not have correct graduation or increments for intended use Uses expired or un-calibrated NIST or working thermometers

Support Equipment Thermometers Does not have maximum registering thermometer in autoclave to check if sterilization temperature is reached Does not use total immersion thermometer for monitoring water bath

Analysis/Prep

Analysis/Prep Procedural, Micro Does not monitor weight loss <15% of the HPC plates (plated media agar) during 48-hour incubation

Analysis/Prep Procedural, pH Does not record pH meter slope Does not run pH calibration verification (calibrating at two points and verifying at pH in between) Does not use a flat-head probe to check pH of solid agar media Does not measure or verify sample pH before, during, or after analysis, when required

Analysis/Prep Temperature Issues Reads temperature from equipment LED display instead of from thermometer inside incubator Correction factors not applied to measurements of temperature Does not consistently monitor or does not monitor at all the temperature of support equipment (e.g., refrigerators, freezers, ovens) Does not record temperature with conductivity measurement

Analysis/Prep Temperature Issues Does not record water bath or incubator temperature twice a day at least 4 hours apart Does not monitor or record temperature during sample prep or when needed like at sample receipt Does not report temperature at which pH was measured

Analysis/Prep Procedural, Inorganics Does not calculate the difference between high and low values for test replicates to show compliance with <30% requirement for BOD samples Does not have low-level conductivity standard or not determining cell constant For TCLP, does not use a minimum sample amount of 100g

Analysis/Prep Procedural, Inorganics For titrimetric methods, does not record volume of titrant used to allow reprocessing of data to verify calculated results For metals, sample digestion based on elapsed time instead of sample volume reduction Does not add nutrients directly to BOD bottle when sample exceeds 67% of total volume

Analysis/Prep Procedural, Inorganics For solids does not use correct sample volume to yield minimum 2.5 mg residue Does not verify and record constant mass of dried residue, not repeating drying cycle

CONCLUSIONS

Common Issues Procedural Calibration QA/QC microbiology COC MDL Compliance Thermometer

Thank you!