Cornflakes and PI.

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Presentation transcript:

Cornflakes and PI

Points of interest Botany Plant was built in 1928 12 hour shifts 365 day capability 2 manufacturing plants in Australia Around 50 Retail Products Around 350 SKU’s Copyright © 2007 OSIsoft, Inc. Company Confidential. All rights reserved.

Background with OSIsoft Pi System was installed in April 2005 10,000 point system currently at around 4,000 points Approximately 50 users and growing Using OPC interfaces to collect data from around 60 different Plc’s across 2 plants RDBMS interface with MSSQL Reference Database Copyright © 2007 OSIsoft, Inc. Company Confidential. All rights reserved.

Why PI? Global organisational rollout with SAP. Provides consistent method for data capture between different Plants. SAP certified data interface (Rlink). Provide better information to a broader audience. Copyright © 2007 OSIsoft, Inc. Company Confidential. All rights reserved.

Applications Monitoring/analysis of maintenance issues Logging plant utility consumptions (i.e. gas etc) Determination of root causes of breakdown and maintenance issues Process stabilisation (SOP and SOC monitoring) Variance analysis Raw material consumption and finished goods production. Copyright © 2007 OSIsoft, Inc. Company Confidential. All rights reserved.

Botany and Charmhaven Hardware Infrastructure Charmhaven Process Book and Datalink clients Botany Process Book and Datalink clients LAN CHARMHAVEN PLANT MS SQL SERVER Charmhaven API Node PI SERVER BOTANY PLANT Botany API Node

SAP RLINK OMS PI USA Ref DB BOTANY PI Web Front End Plant PLC’s 1. Process order created in SAP BOTANY SAP AND PI DATA FLOW SAP 9. Data verified in OMS then sent to SAP 8. Botany data Transferred to OMS RLINK OMS PI USA 2. Process order info transferred to OMS 7.PI to PI interface collects manufacturing data and forwards to USA PI cluster 3. Process order info passed to SQL Database BOTANY USA Ref DB BOTANY PI 5.Selected Order Info written to PI via SQL server and transferred to PLC’s 4. Process orders displayed for Operators to select 6. Manufacturing and Process Order data sent to PI Web Front End Plant PLC’s

Plans for the Future Participate in and develop a strong user group network Best practises, training/sharing of knowledge Web based reporting Variance analysis reporting Early warnings for equipment failure Copyright © 2007 OSIsoft, Inc. Company Confidential. All rights reserved.

Questions? Copyright © 2007 OSIsoft, Inc. Company Confidential. All rights reserved.