Study of ducted fans interference for copter type multirotor UAV/RPAS

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Study of ducted fans interference for copter type multirotor UAV/RPAS Serokhvostov S., Arkhipov M., Stremousov K. Moscow Institute of Physics and Technology (MIPT), Department of Aeromechanics and Flight Engineering 17.11.2018

Study of ducted fans interference for copter type multirotor UAV/RPAS The principal functions of the duct: Producing extra lifting force; Reducing the propeller induced drag; Protecting from obstacles. Previous theoretical and experimental investigations give the following optimal parameters for a duct*: Rounded front edge and sharp rear edge; Propeller installed in the narrowest part of the duct; The duct height is equal to 60% of propeller diameter; The optimal airfoil thickness is 18%; The airfoil incidence is 7°. *Taken from Ostrouhov S.P “Aerodynamics of propellers and ducted fans”, original: Остроухов С.П. «Аэродинамика воздушных винтов и винтокольцевых движителей» 17.11.2018 17.11.2018 Study of ducted fans interference for copter type multirotor UAV/RPAS 2

Reason of numerical study of interference During the flight tests hexa- rotor copter began to move into roll divergence due to the thrust oscillations. 17.11.2018 17.11.2018 Study of ducted fans interference for copter type multirotor UAV/RPAS 3

Study of ducted fans interference for copter type multirotor UAV/RPAS Computational task H-C topology; 24 mln cells; y+ = 0.5 – 0.9; The no slip wall boundary condition was set on the duct surface; The opening boundary condition was determined as p0 = 1 atm; Actuator disc with pressure change ΔP = ΔP(r) taken from the simulation of propeller alone. 17.11.2018 17.11.2018 Study of ducted fans interference for copter type multirotor UAV/RPAS 4

The vortices structure found Velocity vector upward (deep blue); Velocity vector downward (white); The vortex forms at isoline of zero vertical velocity; The typical vorticity of the vortex: ω = 200 Hz. 17.11.2018 17.11.2018 Study of ducted fans interference for copter type multirotor UAV/RPAS 5

Vortices oscillations Extreme positions of the vortices Thrust oscillates due to the vortices movement 17.11.2018 17.11.2018 Study of ducted fans interference for copter type multirotor UAV/RPAS 6

Straight modelling of propeller H-O topology 5 mln cells for the rotational domain, 15 mln cells for the stationary domain y+ = 0.5 – 0.9 The no slip wall boundary condition was set on the duct surface and the blade surface The free slip wall boundary condition was set on the propeller axis The opening boundary condition was determined as p0 = 1 atm Transient rotor-stator interface 17.11.2018 17.11.2018 Study of ducted fans interference for copter type multirotor UAV/RPAS 7

Comparison of propeller and ducted fan of the same diameter System Power consumption (Usefull power consumption), W Propeller without a duct (calculations) 78.54 (39,5) Propeller without a duct (experiment) 78.30 (39,5) Ducted propeller 68.45 (39,5) 17.11.2018 17.11.2018 Study of ducted fans interference for copter type multirotor UAV/RPAS 8

Avoiding the vortices oscillation Varying incidence of the airfoils nearest to symmetry planes (optimal when decreased by 10°); Moving these airfoils upward and downward for propeller placement plane to be round and narrowest; The minimal distance between ducts remains the same; Solver set up remains the same. 17.11.2018 17.11.2018 Study of ducted fans interference for copter type multirotor UAV/RPAS 9

Avoiding the vortices oscillation The new pair of vortices was found; All vortices are stable (oscillations less than 0,5° of the ducts circle); The thrust is nearly constant (less than 1% oscillations). 17.11.2018 17.11.2018 Study of ducted fans interference for copter type multirotor UAV/RPAS 10

Avoiding the vortices oscillation, v.2 While the distance between the ducts increases vortices are breaking down; When the distance between two ducts is bigger than duct radius the duct is working as an isolated one. 17.11.2018 17.11.2018 Study of ducted fans interference for copter type multirotor UAV/RPAS 11

Study of the side wind velocity influence H-C topology 50 mln cells y+ = 0.5 – 0.9 The no slip wall boundary condition was set on the duct surface The opening boundary condition was determined as p0 = 1 atm and side wind velocity is 0; 2,5; 5; 10 m/s 17.11.2018 17.11.2018 Study of ducted fans interference for copter type multirotor UAV/RPAS 12

Study of the side wind velocity influence 0 m/s 2,5 m/s 5 m/s Vortices structure significantly changes while the side wind velocity grows; Therefore thrust changes too and pitch/roll moment became significant since the side wind velocity is higher than 5 m/s. 17.11.2018 17.11.2018 Study of ducted fans interference for copter type multirotor UAV/RPAS 13

Study of the side gust influence H-C topology 50 mln cells y+ = 0.5 – 0.9 The no slip wall boundary condition was set on the duct surface The opening boundary condition was determined as p0 = 1 atm and bench- like side wind velocity dependency from time 17.11.2018 17.11.2018 Study of ducted fans interference for copter type multirotor UAV/RPAS 14

Study of the side gust influence 17.11.2018 17.11.2018 Study of ducted fans interference for copter type multirotor UAV/RPAS 15

Study of the side gust influence Summarized thrust remains 18N; Pitch/roll moment remains zero. 17.11.2018 17.11.2018 Study of ducted fans interference for copter type multirotor UAV/RPAS 16

Study of ducted fans interference for copter type multirotor UAV/RPAS Conclusions The complex vortices structure was found. Thus the nature of pitch/roll moment occurred during the copter flight was explained. To avoid negative effects caused by these vortices two approaches were developed. For the first case the vortices were fixed in the same position by rotating and moving down the duct airfoils nearest to the symmetry planes. For the second case it was decided to distant the ducts until the vortices to disappear. The numerical study of side wind of different velocities and wind gusts of different forms was conducted. The pitch/roll moment, thrust and power consumption as functions of time were obtained. The thrust and power consumption of windward and leeward ducts, while the overall thrust remains the same and the pitch/roll moment is equal to zero, as a function of time were found. 17.11.2018 17.11.2018 Study of ducted fans interference for copter type multirotor UAV/RPAS 17