RECOBA: Cross-sectorial REal-time sensing, advanced COntrol and optimisation of BAtch processes saving energy and raw materials Libor Šeda, BASF SE libor.seda@basf.com.

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RECOBA: Cross-sectorial REal-time sensing, advanced COntrol and optimisation of BAtch processes saving energy and raw materials Libor Šeda, BASF SE libor.seda@basf.com 20.4.2016, SPIRE projects conference; Brussels, Belgium

Basic information about the project. Project duration: 3 years (1.1.2015 – 31.12.2017) EU financial support 6 Mio. € Coordinator: BASF SE Libor Šeda, Ph.D. (libor.seda@basf.com) Jan 2015 Jan 2016 Dec 2017 20.4.2016

What is the RECOBA project about? Increase the efficiency (product quality, energy, raw materials, costs) of the considered example batch processes. Prove that online optimisation and control methods can be used in cross-sectorial applications and thus encourage other EU process industries for implementation of online model predictive control for their processes. 20.4.2016

What are the considered example processes? Polymerisation process (BASF) Semi-batch emulsion copolymerization Liquid steelmaking process (TKSE) Silicon refining process (ELKEM) 20.4.2016

Who are the project partners? Consortium 3 industries BASF SE, Germany ThyssenKrupp Steel Europe AG, Germany ELKEM AS Technology, Norway 5 research institutes/universities VDEh-Betriebsforschungsinstitut GmbH, Germany POLYMAT, University of the Basque Country UPV/EHU, Spain University of Cambridge, United Kingdom RWTH Aachen University, Germany University of Chemistry and Technology Prague, Czech Republic 2 SMEs Cybernetica AS, Norway Minkon Sp. z o.o., Poland 20.4.2016

Summary Scientific technical goals Technological impact Innovative sensor techniques will be implemented for online monitoring of the considered processes (Raman spectroscopy, TEM, temperature fibre optic sensors, etc.). Innovative process models were developed. Control and optimisation methods will be utilized for process improvements. Technological impact Products have higher and consistent quality. Economic impact Higher energy and resource efficiency will be achieved. Environmental impact Carbon footprint will be reduced. 20.4.2016

Project coordination: Libor Šeda, BASF SE libor.seda@basf.com http://www.spire2030.eu/recoba/