Conveyor Belt Scale Product Guide

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Presentation transcript:

Conveyor Belt Scale Product Guide The Web-Tech AutoWeigh range of Conveyor Belt Scales is the largest available selection in the Asia Pacific region. We can offer price competitive Belt Scales for all applications and budgets. Australian made Australian made idlers, for time sensitive delivery Fully galvanized Various speed sensing options Alternative methods of calibration Optional accessories include: Communication protocols Sunshades Inclinometers Stainless enclosures Stainless Steel weigh frames Painting to specification AW703 04/17 1800 777 906 www.web-tech.com.au 1

Conveyor Belt Scale Range Of Products Model Description Typical Applications Accuracy WTE40- Sanki Universal type scale, 2 load cells, simple installation Aggregate plants, feeder control ± 1 - 5 % WT1 1 idler, 2 load cells, low cost Belt widths: 450 - 1200 mm process control ± 1 - 3 % WTE1 1 idler, 4 load cells, light weight, fully suspended weigh frame Low belt loadings, low bulk density ± 1 % WTE2 2 idlers, 4 load cells, light weight, fully suspended weigh frame Belt widths: 450 - 1200 mm ± 0.5 – 1.0 % WTS1 1 idler, 4 load cells, fully suspended, heavy duty Belt widths: 450 - 2400 mm Mining applications WTS2 2 idlers, 4 load cells, fully suspended, ± 0.5 % WTS4 4 idlers, 4 load cells, fully suspended, High accuracy loadouts, material transfers ± 0.25 - 0.5 % WTS6 6 idlers, 4 load cells, fully suspended, High accuracy product transfers, high belt tension areas ± 0.1 - 0.25 % WTS8 8 idlers, 8 load cells, heavy duty Belt widths: Up to 2400 mm, High accuracy, high belt tension areas WTE11 (E400) 1 idler, 1 load cell, process scale with mechanical tare Belt widths: Up to 1050 mm Aggregate, timber, gold ore plants WTE12 (E800) 1 idler, 2 load cells, mechanical tare Belt widths: 450 - 1600 mm WTE21 (E2400) 2 idlers, 1 load cell, mechanical tare Belt widths: 450 - 1050 mm WTE22 (E2800) 2 idlers, 2 load cells, process scale with mechanical tare ± 0.5 - 1.0 % AW703 04/17 1800 777 906 www.web-tech.com.au 2

Conveyor Belt Scales WT1: Process Belt Scale Low cost, easy installation Two (2) load cells Use existing idler, (easily attached) Trailing arm, speed sensor, integrator and junction boxes included Belt widths: 450 - 1200mm Accuracy: ± 1 - 3 %* WTE1: Low Belt Loading Process Scale Single idler, suspended, lightweight Four (4) internally mounted load cells Speed sensor, integrator and junction boxes included Belt widths: 450 - 1200mm Accuracy: ± 1.0 %* WTE2: Inventory Belt Scale Low belt loading, lightweight Dual idler, fully suspended Weigh quality idlers may be required Four (4) load cells Speed sensor, integrator and junction boxes included Belt widths: 450 - 1200mm Accuracy: ± 1.0 %* AW703 04/17 1800 777 906 www.web-tech.com.au 3

Conveyor Belt Scales WTS1: Process Belt Scale Single idler, fully suspended, heavy duty Weigh quality idlers usually required Four (4) internally mounted load cells Supplied with speed sensor, integrator and junction boxes Belt widths: 450 - 2400mm Accuracy: ± 1.0 %* WTS2: Inventory Belt Scale Heavy duty, dual idler, fully suspended Four (4) load cells Supplied with speed sensor, integrator and junction boxes Belt widths: 450 - 2400mm. Accuracy: ± 0.5 %* WTS4: Precision Belt Scale Designed for Heavy Duty Belt loadings: Four (4) idler, fully suspended, heavy duty Weigh quality idlers required Idler spacings of 1000 mm, 1200 mm and 1500 mm Accuracy: ± 0.25 %* AW703 04/17 1800 777 906 www.web-tech.com.au 4

WTS6: Precision Heavy Duty Belt Scale Six idler, fully suspended Weigh quality idlers required Idler spacings of 1000 mm, 1200 mm and 1500 mm Four (4) internally mounted load cells Supplied with speed sensor, integrato and junction boxes Belt widths: 450 - 2400 mm Accuracy: ± 0.25 %* WTS4HD: Precision Extremely Heavy Duty Belt Scale Four idler, fully suspended, Supplied with speed sensor, integrator and junction boxes WTS8: Precision Belt Scale, Heavy Duty Belt Loadings Eight idler, fully suspended, heavy duty Eight (8) load cells Accuracy: ± 0.25%* r AW703 04/17 1800 777 906 www.web-tech.com.au 5

WTSM1: Special Process Belt Scale D m esigned for suspended type idlers used in ine structure type conveyors. Two (2) load cells Specially modified weigh quality idlers Weigh frames are built to suit the application ccuracy: ± 1.0 %* “Sanki” Modular Belt Scales WTE “Sanki” A Belt scale designed to fit into “modular” type conveyors. Turnkey Conveyor/Belt Scale Applications Web-Tech AutoWeigh can design and manufacture the complete weigh conveyor and belt scale combination. AW703 04/17 1800 777 906 www.web-tech.com.au 6

Belt Scale Integrator: Novus Modular design, easy to use and field serviceable. Designed and made in Australia Use with all brands of Conveyor Belt Scales, and other dynamic weighing systems Plug-in expansion cards and fieldbus communication options Easy replacement and upgrade In built 110/240 vac. power supply Standard IP66/Nema 4X enclosure Standard Model Features: 1x 4-20 mA Rate Output 2x Solid State Relays Remote Totaliser 3x Optical Isolated Digital Input 1x Speed Sensor Input 1x Load Cell A/D Channel 1x AUX 24VDC Power Supply USB slot, SD Card slot Available options include: DeviceNet, Ethernet TCP (Modbus), TCP/IP and Profibus 12/24/48 VDC power supplies 316 stainless steel enclosure Sloping roof enclosure Stainless Steel or polyester sunshade DIP enclosure Intrinsic safety barriers AW703 04/17 1800 777 906 www.web-tech.com.au 7

Speed sensor Options: Our range of speed sensors/encoders accommodates most applications and belt scale brands. Stainless steel rotary shaft encoders Trailing arm sensors incorporating digital encoders Speed sensor spiral pulleys for belt scales incorporating digital encoders, or proximity switch sensors Suitable to upgrade most brands Magnetic pick-up sensors Proximity switch sensors AW703 04/17 1800 777 906 www.web-tech.com.au 8

Calibration Equipment In-Situ Weights A range of calibration solutions are available: In-situ weights Billet weights Under slung weights Calibration chains Calibration trains Calibration bars (Retrofits also available for most other Belt Scales and brands) Billet Weights Calibration Chain AW703 04/17 1800 777 906 www.web-tech.com.au 9

Conveyor Idlers Inline weigh quality idlers are used in high speed, higher accuracy belt scale applications. Inline idlers are custom built to suit the application, with balanced rolls to reduce vibration & jacking screws (optional cam adjustment) to assist with onsite levelling. For customers requiring shorter lead times, Web-Tech manufactures weigh quality precision idlers frames for all belt widths and troughing angles. Galvanized Painted to specification Stainless Steel Idlers are also available from other suppliers. The amount of weigh quality idlers required depends on accuracy and the selected belt scale model. Two sets each of weigh quality idlers are used in the approach and retreat to the weigh area. AW703 04/17 1800 777 906 www.web-tech.com.au 10

Manufactured in house, each system comprises of: Generator coil Metal Detector MDX-1 On many sites where Conveyor Belt Scales are located, Metal Detectors are required for the detection of tramp metal. Manufactured in house, each system comprises of: Generator coil Receiver coil Electronic controller Junction boxes Support structure Metal Detector Controller Standard features: Outputs to activate the marker Outputs to stop the conveyor or operate an electro-magnet In-built power supply Backlit LCD display IP66 reinforced polyester enclosure Dual pulsed eddy current technology Metal Detector Options Metal Detector Marker Systems: Flag Markers Spray Type Markers Belt Splice Detectors Sunshades* Stainless Steel Enclosures* *Refer to belt scale options AW703 04/17 1800 777 906 www.web-tech.com.au 11

Web-Tech AutoWeigh can also supply other associated products: Weigh Belt Feeders Weigh Conveyors Screw Conveyors Conveyor Idlers Loss-In-Weight Feeders Volumetric Screw Feeders Volumetric Vibratory Feeders Check Weighing Batch Weighing Bulk Bag Unloaders Weight Indicators and Controllers Industrial Speed Sensors Metal Detectors Load Cells and Strain Gauges Bin Weighing and Level Systems Telescoper Conveyor Take Ups Industrial Scales and Bench Scales Aviation Scales and Rail Scales Static Weighing Test Weights and Laboratory Scales Equipment Retro Fits Custom solutions Material testing, equipment repairs Onsite service and commissioning *Accuracies stated are based on the application it was intended for, and could vary due to material, environmental and operating conditions. AW703 04/17 1800 777 906 www.web-tech.com.au 12