GESAC, Inc - Capabilities 125 Orchard Drive Boonsboro, MD – 21713 [301] 432 – 5885 [Ph] [301] 432 – 6199 [FAX] www.gesacinc.com

Introduction GESAC provides integrated solutions to a wide range of mechanical design, manufacturing and testing requirements. Our team can develop instrumentation to solve many measurement problems. GESAC is a minority owned and operated company. 20/11/2018 GESAC, Inc

Capabilities – Design - 1 Design of complex assemblies and parts. Ergonomic design and analysis. Human factors design and analysis. Impact biomechanical analysis & design. Sensor design. 20/11/2018 GESAC, Inc

Capabilities – Design - 2 Mold design. Prototypes design. Design with AutoCAD, Pro-E, Pro Desktop software. Drawings in 3-D and 2-D. Surface modeling with Rhino software. 20/11/2018 GESAC, Inc

Capabilities – Manufacturing-1 Precision machining of complex parts from customer provided 3-D drawings. Mold machining from customer provided 3-D drawings. Rapid prototyping with ABS filament. 3-D scanning and reverse engineering of components. 20/11/2018 GESAC, Inc

Capabilities – Manufacturing-2 Precision Vinyl molded parts with inserts and foam blown parts. Precision vacuum cast Urethane parts with inserts and various Shore durometer stiffnesses. 20/11/2018 GESAC, Inc

Capabilities – Rapid Prototyping - 1 Print Rapid Prototypes from customer supplied solid models to investigate fit and interference between parts. Scan and / or digitize customer supplied parts in 3-D. Create and manipulate solid models and Rapid Prototype the models. 20/11/2018 GESAC, Inc

Capabilities – Rapid Prototyping - 2 ABS Rapid Prototypes can be machined and fitted together to assemble large parts. ABS Prototypes are structurally strong and can be handled, dropped, etc. 20/11/2018 GESAC, Inc

Capabilities - Testing Static loading test of rigid and deformable components and assemblies. Dynamic loading test of rigid and deformable components and assemblies. Shock loading of components and assemblies. 20/11/2018 GESAC, Inc

Capabilities – Load analysis Static and dynamic Finite Element [FE] modeling of components and assemblies using LS-Dyna software. Static and dynamic modeling of components and assembles using 3-D lumped mass model. 20/11/2018 GESAC, Inc

Facilities - 1 46,000 sq.ft concrete block building on 5.0 acres of land. Heated / Air-conditioned with 200 ton units. Multiple loading docks. Fully wet sprinklered. 20/11/2018 GESAC, Inc

Facilities - 2 Company wide intranet. DSL internet service. Automated material and inventory control system. 20/11/2018 GESAC, Inc

Equipment List - 1 Haas VF-3, CNC Vertical Milling Center – Travel 40” x 20” x 25”. 4th Axis capability through 360• Rotary Table Model HRT – 210. Haas Minimill, CNC Vertical Milling Center – Travel 16” x 12” x 10”. Haas HL – 4 CNC Lathe, 10” chuck. 20/11/2018 GESAC, Inc

Equipment List - 2 2 Bridgeport Vertical Milling Machines with Acu-Rite/Micro line DRO. Table 42”. Mazak engine lathe – Model Mazak – 18. 18” x 48”. Coordinate measuring machine. 20/11/2018 GESAC, Inc

Equipment List - 3 Do-All surface grinder, Model G – 10. Kalamazoo cut off saw, Model – 9AW with automatic feed. Cincinnati Tool and cutter grinder. 20 ton hydraulic Press, AMROX Model DG – 20. Sand and glass bead blasters. 20/11/2018 GESAC, Inc

Equipment List - 4 3’ x 3’ x 3’ temperature oven. Scientific oven for smaller jobs. Rockwell hardness testing machine. Optical comparator. All appropriate tools and gauges. FeatureCAM manufacturing software. Unattended machining capability. 20/11/2018 GESAC, Inc

Equipment List - 5 Rapid prototyping machine, Stratasys Model Dimension. Vacuum casting machine, MCP Model 4 - 01. 3-D scanning machine, Model Picza and software. 20/11/2018 GESAC, Inc

Equipment List - 6 High-speed camera with display. Variety of high accuracy load cells and accelerometers. 60 channel PC based data acquisition system. Soldering equipment. 20/11/2018 GESAC, Inc

Quality Control Mil-Std 45208A compliant. Working on instituting ISO 9000 quality control system. 20/11/2018 GESAC, Inc

Brief List of Customers US DoT – NHTSA & VRTC. USAF [WPAFB], US Army – USAARL [Ft. Rucker] & ARL [Adelphi]. US Coast Guard Headquarters. Toyota, Japan. Nissan, Japan. Honda, Japan, and America. Volvo, Sweden. 20/11/2018 GESAC, Inc