Daniel Walczyk, Ph.D., P.E. Professor of Mechanical Engineering and Director, Center for Automation Technologies and Systems (CATS)

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Presentation transcript:

Daniel Walczyk, Ph.D., P.E. Professor of Mechanical Engineering and Director, Center for Automation Technologies and Systems (CATS)

Center for Automation Technologies and Systems (CATS) Rensselaer Polytechnic Institute Center for Advanced Technology Collaborative, industry-focused applied R&D in advanced manufacturing, automation, robotics and Additive manufacturing. Independent, objective technical consultation on manufacturing processes. Creative problem solving and feasibility studies. Proof of principle modeling. Manufacturing design and process development. Needs/Resource matching. 30 years of working with industry from start- ups to multinational corporations. Award-winning teaching factory with manufacturing engineering education program and graduate-level state certificate program in manufacturing. Automation for Advanced Manufacturing Robotics Product design for manufacture Prototyping Additive manufacturing w/new materials Advanced materials processing Micro/nanomanufacturing Smart manufacturing

~13,000 ft2 of lab and office space

2006-2008 – NYSERDA project (w/Kintz Plastics, Inc 2006-2008 – NYSERDA project (w/Kintz Plastics, Inc. or KPI) for composites forming that led to invention of Pressure Focusing Layer (PFL) process 2009-2010 – NYSERDA project (w/KPI) to further develop PFL (1) 2010-2013 – Patent for PFL technology filed by CATS and granted (US 8,511,362) to KPI 2012-2014 – NYSERDA project (w/KPI) to develop software design tools and demonstrate them 2015 – Vistex Composites, LLC founded by two former CATS PhD students, who purchase patent from KPI. 2012-2016 – NSF GOALI grant (w/Vistex) to refine design algorithm and software tools, refine industrial process and develop complete manufacturing system. 2015-2016 – NYSERDA project (w/Vistex) to develop variant of PFL where resin is injected dry reinforcement before consolidation/curing 2015-2016 – NYSERDA project (w/Vistex) to develop new PFL tool design to allow the use of EB-cured resins 2014-2017 – Subcontract to Vistex’s NSF SBIR Phase I and II to completely automate PFL production 2017 – FuzeHub project to develop new rapid tooling concept.