Terry Cotter LO/IF Group Leader

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Presentation transcript:

Terry Cotter LO/IF Group Leader LO/IF System Terry Cotter LO/IF Group Leader 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

Introduction The LO/IF system modules Progress Cost Schedule Issues 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

Issues Solar Attenuation PCAL removed Construction using new technologies PIN diode switches Broadband components for narrow band apps Sampling Phase detector Frequency Tuning steps Transition Round Trip Phase 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

Round Trip Phase System Under design Includes the RTP Measurement module Includes the LO Offset generator 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

Sampling Phase Detector Advantage: Much less expensive than comb generator and mixer Advantage: Phase v. Temp stable Disadvantage: Design-Test-Mfg. cycle 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

4096 Synthesizer Last LO before digitization to convert IF to the 1-2 GHz range Used with high resolution sampler Tuning is 4096 +/- 10 MHz in 1 Hz steps Tuning needed for transition Initial design complete Initial board layout is complete 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

4096 Synthesizer Need to evaluate filters from different vendors. Parts are here or on order Testing to start 7/02 Cost in quantity either 1.5K or 1K each depends on filters (2 per antenna in same module) Not in original budget 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

8-Bit Digitizer Boards received from vendor. Checkout in progress. Design completed. Power supply and M/C interface finished. $4k per sampler, 4 per antenna. Interleaved design 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

High Speed Digitizer Uses ALMA digitizer microcircuit. Development of EVLA board starts in ’03 Microcircuit cost $1.2k. Board cost similar to 8-bit digitizer. 8 per antenna. Must buy all chips at one time 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

DTS Module Includes both types of samplers Includes formatter (ALMA) (FO Budget) Includes lasers and modulators (FO Budget) Budgeted cost 7.8K each (7/01)* Current estimated cost 10K each (6/02)* *LO/IF portion only 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

IF Downconverter -Converts 8-12 GHz IF to two 2-4 GHz baseband IF’s for 3-bit, 4GHz sampling -Converts 8-12 GHz IF to one 1-2 GHz baseband IF’s for 8-bit, 2GHz sampling Bench Integration: 7 October 02 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

IF Downconverter Bench Version 27K (qty 1) original est 45K/2 (07/01) All parts on order or in house Total Power Detector Boards on order Detector Digitizer board (ALMA under design) Most parts have been tested or under test Bench Version 27K (qty 1) original est 45K/2 (07/01) Integrated Version $8500 (qty 1 estimate) 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

Converter Modules GENERAL SCHEDULING SCHEME: May-June: *Construction 4/P Test Set June-July: *Construction 4/P Converter July-Sept.: Construction L/S/C Converter Sept.-Nov.: Construction UX Converter Nov.-Dec.: Bench integration & packaging * Under construction now (in-house) 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

4/P Band Test Set There is a need to simulate the 4/P Band receivers and the new 1024MHz LO for construction. (New LO’s not available until end of year for module checkout). Lighten load on lab test equipment for module checkout & bench integration JUNE 2002 STATUS (Test Set): Designed; construction nearly completed 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

T301 4/P Converter DESIGN CHANGES SINCE PDR: minor Better determination of “narrow band” receiver powers for proper amplifier selection Improved RF and LO isolation & headroom Exact Solar Attenuation still pending COST/BUDGET: no significant changes 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

T301 4/P Converter JUNE 2002 STATUS: This converter is being built at this time 80% of RF components ordered & received PCB layout/artwork in progress PC Boards expected delivery: first of July Prototype completion: end of July Mechanical completion: end of year 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

T302 L/S/C Converter DESIGN CHANGES SINCE PDR: minor Final amplifier gains and LO levels Exact Solar Attenuation still pending COST/BUDGET: no significant changes JUNE 2002 STATUS: Major components to be ordered June 2002 Electronic construction Aug.-Sept.; mechanical packaging end of year 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

T303 UX Converter JUNE 2002 STATUS: Significant time was spent Mar.-May in converter redesign and performance issues Major components to be ordered July 2002 Electronic & mechanical construction Sept.-Nov. 2002 Bench integration Nov.-Dec. 2002 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

T303 UX Converter DESIGN CHANGES SINCE PDR: MAJOR “Block convert” scheme changed overall LO/IF concept for complete redesign. 32 req’d; no longer a transition converter. No longer suitable as a module; unique packaging and metal work required. Redesign/approval completed May 2002. 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

T303 UX Converter COST/BUDGET: Significantly increased complexity and cost of converter by about $7-10K each. (?) Easily absorbed by the $1.2M “saved” by the front-end lab  11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

T303 UX Converter JUNE 2002 STATUS: Significant time was spent Mar.-May in converter redesign and performance issues Major components to be ordered July 2002 Electronic & mechanical construction Sept.-Nov. 2002 Bench integration Nov.-Dec. 2002 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

T310 Converter Interface Module This 1-wide module will house the MIB and service the M/C requirements of all 3 converters. M/C loading fairly low. (Mostly power monitors & solar attenuator control). Preliminary design only. Final design near bench integration when MIB specifications are finalized. 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

L301, L302 Progress 50% designed, prototyping in progress Proto YIGs on hand Sampling Phase Detector PCB fabricated Phase Lock Loop board in 2nd revision Output amplifiers ordered (~45-90 day lead) Other (anticipated) long-lead parts on hand 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

L301, L302 *Preliminary* Cost Estimate L301 12-20 GHz YIG ~$2,600 RF parts ~$4,500 Other ~$3,000 Total ~$10,000 Array Total ~$640K Original est 7/01 13.6K L302 10-15 GHz YIG ~$1,900 RF Parts ~$5,000 Other ~$3,000 Total ~$10,500 Array Total ~$1.3M Original est 7/01 13K 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

References Gen & Distribution PROGRESS Central Ref Gen/Dist Preliminary Block Diagram Complete Antenna Ref Gen/Dist Preliminary Block Diagram Complete 128/32 MHz Synth Detailed Block Diagram Complete 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

References Gen & Distribution PROGRESS 128/32 MHz Synth Long Lead Components Received 128/32 MHz Phase Detector Circuit and PCB Design in Progress 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002

References Gen & Distribution SCHEDULE 128/32 MHz Phase Detector Circuit and PCB Design Completion – July 8 128/32 MHz Synthesizer Begin Test – July 22 128/32 MHz Synthesizer Approx Cost - $1850 11/21/2018 Terry Cotter EVLA LO/IF 10-11 June 2002