Module/Ladder Assembly

Slides:

Advertisements

Similar presentations

Manchester 09/sept/2008A.Falou & P.Cornebise {LAL-Orsay}1 CALICE Meeting/ Manchester Sept 2008 SLAB Integration & Thermal Measurements.

Advertisements

Stave Vacuum Tool Tim WP4 Face to Face Liverpool, 13/11/14.

P. Béné, F. Cadoux, A. Clark, D. Ferrère, C. Husi, M. Weber University of Geneva IBL General Week - 11, 12 February 2010 IBL Stave Loading Status Summary.

1 Short update Itzhak Tserruya HBD meeting BNL, April 11, 2006.

Hybrid assembly at Glasgow. Placing ASICs Arrange 20 ASICs in ASIC tray with strip bond pads facing outwards – ASICs to be used in ‘Cat A’ sample boxes.

Assembly Procedure ALICE Outer Barrel Stave 14 Module 2 Cold Plates 1 Stave.

V. Carassiti - Princeton (USA) 9-13/01/ BABAR IFR UPGRADE DETECTOR ASSEMBLING AND MOUNTING.

AMS-02 tracker mechanics status of assembly and integration at UniGe Outer planes: - Tests of evaporator (cooling loop) integration - Tools to develop.

AMS-02 tracker mechanics status of assembly and integration Inner tracker integration completion: - Assembly and cabling - Temperature and magnetic field.

The AMS-02 detector is based on a large acceptance (~0.5 m²sr) and high sensitivity spectrometer composed by a super-conducting magnet (0.8 T), cooled.

Stave core assembly Stephanie Yang WP4 face to face meeting, Lancaster University 20 Feb 2014.

FCAL silicon sensors at INP PAN Cracow Current status Our plans Some remarks FCAL Hardware WGArkadiusz Moszczynski INP PAN Cracow1.

WP7&8 Progress Report ITS Plenary meeting, 23 April 2014 LG, PK, VM, JR Objectives 2014 and current status.

SVD Mechanics 21th B2GM Florian Buchsteiner (HEPHY Vienna)

Mickael Frotin– 15/01/2010 ECAL MACHANICAL R&D ECAL meeting - PARIS 1.

Update on alignment kit and stave 250 frame M.Gibson (RAL) 1.

Slide 1Susanne KyreTracker week, October 2005 TEC/TOB bias bonds Susanne Kyre University of California, Santa Barbara.

Table of Contents Unit 1- Understand the Problem Unit 2- Gather Information Unit 3- Develop Solutions Unit 4- Implement A Solution Unit 5- Test and Evaluate.

Marc Anduze – 09/09/2008 Report on EUDET Mechanics - Global Design and composite structures: Marc Anduze - Integration Slab and thermal measurements: Aboud.

Silicon Meeting July 10, 2003 Module and Stave Production Status James Fast Fermilab.

Jigs and procedure for ladder assembly BelleIInote #8 6 th Feb 2012 Yoshiyuki Onuki University of Tokyo 1.

Silicon /pcb assembly R Thompson, J Freestone LAL 3 June 08.

RP detectors CTS Sensors now in production, full delivery between February and June 07 Production GUI and DB being finalised Test Procedure being defined.

16/04/20031PNPI / LHCb Muon EDR Wire Pad Chambers PNPI design for regions R4 in Stations M2,M3,M4  4 gas gaps of 5mm±70µm;  Active area: 1224x252.8 mm².

Assembly Procedure ALICE Outer Barrel Stave 14 Module 2 Cold Plates 1 StaveMarco Kraan Paul Kuijer.

Baby MIND coil modules assembly the aluminium folded strip solution 1 Alexey, Philippe, Gabriella, Helder, Herman Baby Mind Magnet CERN June.

Thermo-mechanical petal status Sergio Díez Cornell 23Jan 2015.

Hybrid Mechanical/Thermal Design Ray Thompson / Manchester FP420 meeting Torino 11/12 July 06.

MFT WG5: ladder disk and global assembly Stéphane BOUVIER & Sébastian HERLANT MFT WG7: Mechanics and Thermal studies Jean-Michel BUHOUR & Emili SCHIBLER.

David Bailey Gluing. Silicon /pcb assembly Previously Using Sony Robot and precision dispenser Have established acceptable glue dot parameters Dot electrical.

Production Readiness Review at PNPI Chamber assembling: Main production and quality control steps 30 January 2004 – G.Alkhazov 1.Input components control.

Stave C channel side closeout gluing jig S Yang WP4 monthly meeting at Liverpool University 26 th March 2014.

Strasbourg status Ring 7 pilot run François Didierjean.

CALICE SiW EcalAboud Falou/ LAL-Orsay Detector SLAB Integration EUDET Prototype Slab cross section, thickness budget Space Frame Ladder {Step.

Build a Simple Electric Motor Uses a stator made of windings, an armature with two coils, and a commutator.

PS Module Ron Lipton, Feb A bit of History During much of the conceptual design phase of the outer tracker we had focused on the “long barrel”

ATHENA - Module Construction P. Riedler, J. Rochet.

A.Cheremukhin (JINR, Dubna) CMS Preshower PRR, July 5-6, 2001, CERN1 Micro-module assembly -  -module elements - alignment of the silicon sensors to the.

1. Take HV harnesses with label (IHV2) and transfer on the Stacking table. 1.1 Inspect HV harnesses visually. 2.1 Insulate HV Flex with 3M™ VHB™ Tape.

WP7&8 Progress Report ITS Plenary meeting, 10 June 2014 LG, PK, VM, JR.

DOE CD-2/3a Review of the BTeV Project – December 14-16, BTeV Pixel Detector Pixel Module Assembly and Half-Plane Assembly Guilherme Cardoso James.

ELECTRIC VEHICLE PROJECT CAR BUILDING PROCEDURES BY: PIERRE PEASHA CENTENNIAL HIGH SCHOOL BAKERSFIELD, CA.

Rapid Change Technology The following is a presentation to aid Technicians in the replacement of the Rapid Change Technology Block.

Origami and Cooling 24th September 2012 C. Irmler (HEPHY Vienna) Joint PXD and SVD Meeting Göttingen.

VXD Workshop, Valencia, Jan Ladislav Andricek, MPG Halbleiterlabor 1 pilot module assembly - lessons learned -

25th April 2013 C. Irmler (HEPHY), Y. Onuki (IPMU) Ladder Assembly Procedure Belle II – New Collaborators Meeting.

L5 Assembly Plans in Vienna 5 February 2013 Christian Irmler (HEPHY Vienna) 3 rd PXD/SVD Workshop Wetzlar, Germany.

B2GM, Nov 2014 Laci Andricek, MPG Halbleiterlabor 1 PXD Module Assembly - Overview and SWB bumping -

K.Gadow - DESY 1 The HCAL barrel absorber structure Design Status

B2GM, Nov 2014 Laci Andricek, MPG Halbleiterlabor 1 PXD Ladder Assembly - Conceptual design of jigs -

Thoughts about PS module assembly Ulrich Heintz, Meenakshi Narain, Bill Patterson, Eric Spencer, Juan Trenado Brown University, Providence 4/16/2015Heintz,

Mechanical robustness & associated tension at the DSSD slant part connection Mar-5 th 2013 B2GM KEK S. Uozumi (KNU), T. Tsuboyama, N. Sato (KEK)

BM&N STS ladders assembly in VLHEP

ATLAS pixel module assembly flow

Baby-MIND Modules & Services

QXF Coil Fabrication & Tooling Reaction / Impregnation

T. Bowcock University of Liverpool

Update on Pavia MM mechanical prototype

Service channels between Tracker and PP1

Ladder Assembly All tools and jigs produced Glue dispensing works

Service channels between Tracker and PP1

Katsuro Nakamura Sep. 10, 2015 VXD meeting

Ladder Assembly All tools and jigs produced Glue dispensing works

PXD Summary Tests PXD9 Pilot Production ASICs Components Plans:

Gluing jigs for Demonstrator

Soldering process 1 Add the soldering material on the soldering pad of speaker in order to solder the wire on the speaker.

Equipment for Assembly – UK Experiences

Making a simple steady hand game

Presentation transcript:

Module/Ladder Assembly Receive module from HLL (after SMD assembly) Kapton assembly (soldering, wire bonding) Tests & characterisation Glue two modules to a ladder Test Need jigs and tooling for each step Module fixation for handling Storage and transport Tests (cooling) Tooling

1st Step: Module Base jig sensor For transport and bonding New clamps Electrical insulation (Parylene) Used for pilot modules 85 jigs in production

Transport cover Cooling plate (for tests)

Kapton jig shaped, to keep bending Many improvments after prototyping Special clamp to keep kapton flat during soldering (& weight)

wire bonding

With protective cover for transport and storage

2nd Step: Ladder Gluing Prepare for ladder gluing open Vacuum jig for turning and ladder gluing Fits on top side (cut outs for switcher) Mode from microporous plate (gentle vacuum on sensor top side)

Vacuum jig on sensor Connect kapton extension to vacuum jig Disconnect base jig Take off module and turn around

First set produced (here with transparent module dummies to check clearances)

Lift off from base jig and turn over => safe! In reality the modules is secured by kapton

2 sets produced (2 inner and 2 outer)

2 jigs with modules (L1fwd + L1bwd or L2fwd + L2bwd) are placed in a special holder For glue dispensing

After dispensing: jigs are placed on an alignment stage for gluing (using a CMM for alignment and to control width of glue joint

Add ladder jig Take off from alignment stage Turn over

Remove gluing jigs With base plate for tests (cooling) Transport and storage

Gluing Tests Line dispensing dots Musashi dispensor Araldite 2011 200 Pa 5 mm/s (line) Needle: 0.2 mm First tests with manual alignment (no control of gap) Some (very marginal) spill over (~100 µm width) Very encouraging, to be optimized

Summary Module/Ladder assembly procedure defined Tooling is designed and produced Module assembly and transport jigs completed Kapton jig produced Successfully tested with pilot run modules 85 jig sets in production Ladder gluing: - Vacuum jigs produced (2 sets). Vacuum ok Microdispenser with automatic alignment Alignment stages (2 sets) To do: Continue gluing tests - with gap control - with CMM alignments - add ceramic bars - use realistic dummies Furthermore: define test procedure and selection criteria Test: strength of joint