Career & Technology Education Casework Presented by Jim Broich AWILL Career & Technology Education Module 12

Room 46 Bookcases Locate Floor Plan and Elevation Floor Plan – Pg 1 Elevation – Pg 5 List number of 36-inch bookcases needed Develop List of Materials (White Melamine) Sides Tops and Bottoms Shelves Backs (1/4-inch) PVC edge banding 2 X 4 ladder base stock Locate the Cost sheet for Bookcases in the back of your handbook. In the Tool Tall Towers building, find Room 46 on the floor plan, and determine the number of 36-inch bookcases in the room. Presenter verify with attendees the following quantities of parts: ANSWER: 25 bookcases; 50 sides; 50 tops and bottoms; 125 shelves; and 25 backs List the PVC edging by number of pieces and the 2x4 studs required for base. ANSWER: PVC 50 pcs 7ft; 50 pcs 3ft; and 125 pcs 3ft; STUDS 25 LF; Jacks 40 ea. Instructor says list the quantity and size for the items, and add to the Costing Sheet Target time = 5 minutes usually

Get Number of SHEETS Based on 4 x 8 How many lineal feet of 2 x 4? . . . How many for sides? . . . How many for tops and bottoms? . . . How many for shelves? . . . How many for backs? How many lineal feet of 2 x 4? Convert your quantity of parts to number of sheets required for each. Total the PVC edging and the lineal footage of 2x4 studs. Fill in material placement costs in cost sheet. Target Time =

Price the Materials Fill in the quantity for each type of sheet Look up cost of material Apply overhead Develop material cost Fill in quantities and costs in Bookcase worksheet. The instructor can remind attendees that the material cost sheet is included in the packet. The percentage for overhead is developed for our examples remember to calculate your own when you return to the plant. Target Time = 3 mins.

Spot Check Table Captains Do We NEED more Waste Factor? Report your table consensus on the total developed price for materials Do We NEED more Waste Factor? Presenter needs to explain that the ‘developed’ cost includes 28% for overhead. No additional waste factor is required as we calculated the number of sheets.

Calculate Labor Costs - 200 Cut, machine and assemble 36-inch modules with dowel construction Section 200 200 and 250 Open your cost book to section 200, find the operations for 200 and 250. As the operation 200 is calculated by the sq ft, figure the square footage of the sheets of material and calculate the hours required. Total the lineal footage of edge-banding and calculate the hours. The next slide is a spot check and will not be noted in your handbook.

Spot Check Table Captains Report your table consensus for hours required to cut sheet stock Report your hours for edge-banding ANSWER: 8 hours - cutting ANSWER: 2.4 hours - edge-banding

Calculate Labor Costs - 400 Section 400 Drill for dowels Drill for adjustable shelf holes Groove parts for backs Insert dowels Case clamp assembly Note special condition Turn to Cost book section 400; find the operations and determine labor hours required. Add up the total labor for all bookcases. Time - 7 mins.

Spot Check Table Captains Report your table consensus for total labor hours required for complete fabrication. Presenter requests labor hours from Table Captains. Our answer is 63.7 hours There are two aspects of these bookcases that do not meet the AWI Quality Standards for this project. If you know what they are, save your answer for tomorrow, there may be a great prize in your future. ANSWER: 1) Bookcase shelving needs to be 1” thick for spans over 32” - in QSI8, 400-G-8; 2) Structural lumber for toe-kick is not recommended in QSI8, 400 A-T-1.

Summary Bookcases Notice the layout of the Cost Book sections The labor hours provided are a consensus of AWI members to give you an average. When you return, look at your own cost reports and fill in your own plant labor hours. Does everyone have a total cost for bookcases?

Plastic Laminate Cabinets Rms 25, 26 ,27,42 ,47 & 48 Floor Plan – Pg 1 Elevation – Pg 4 Develop List of Materials Sides Tops, Shelves, and Bottoms Doors (HPDL) Backs PVC Edge Banding Hardware Presenter Jim Broich does this section of 12_Addendum

Plastic Laminate Cabinets Listing of Materials Fill in spread sheet with material listing Extend material units, apply waste factor, and develop totals List hardware

Plastic Laminate Cabinets Spot Check for Materials View Table consensus of Totals Explain they can base their Door labor listing from their S & R wainscot

Plastic Laminate Cabinets Labor Listing Operations Cost book sections 200 & 400 List section and labor hours Extend labor hours and develop totals

Plastic Laminate Cabinets Summary Spot check for labor totals View table consensus of totals Total Calculations Add total to your bid. Presenter does a summary of what task has been completed and total amounts. Presenter informs attendees to place totals with their bid.

Cabinetry: A/V and Storage Turn to elevation of A/V storage unit Refer to section 400 Listing Start with panels Hardware Stile & rail doors List materials List Labor Presenter Jim Broich does this section of 12_Addendum

Information Given Material mark up is 28% Euro. Cabinet construction (no face frame) Labor rate is $50.00 per hour. Material Prices: 3/4” Melamine .70 sqft 1/2” Melamine .55 sqft. 4/4 Red Oak $2.50 Bdft. Red Oak edge band .15 per ft. Hinges $4.00 ea. Touch latches $2.00

Cabinetry: A/V and Storage Panel Listing Item Material Description Qty Un Size Thick Size Width Inches Size Length Lft Table 2 & 4 Table 3 Net Total Materials Unit Waste Multiplied Material Total Req’d 1 Backs 1/2" Melamine Sqft . 2 Sides 3/4" Melamine 3 Bottoms Explain they can base their Door labor listing from their S & R wainscot

Cabinetry: A/V and Storage Summary Total Calculations Summarize and Apply Overhead Markup Total Your Material Costs Add total to your bid. Presenter does a summary of what task has been completed and total amounts. Presenter informs attendees to place totals with their bid.