DataLyzer® Spectrum SPC Wizard

Contents DataLyzer® is a system developed with the implementation of SPC on the shop floor in mind. The modules HUB, Satellite and Executive Monitor give you excellent possibilities to monitor the status of the current processes and to analyze data. The SPC Wizard module adds training capabilities and further analysis possibilities on top of this. The following screens show the 3 control loops when SPC is applied in an organization and where the different DataLyzer® modules will be used

Operator Level (Control Layer) PROCESS INPUT 7M’s OUTPUT MEASURE ADJUST SATELLITE MODULE (Localized Process Control) REGISTER ANALYZE DECIDE OPERATOR

Production Support Level (Improve Layer) PROCESS INPUT 7M’s OUTPUT IMPROVE MEASURE ADJUST SPECTRUM HUB MODULE MANAGE and IMPROVE REGISTER ANALYZE DECIDE OPERATOR SUPERVISOR R&D MAINTENANCE PROBLEM SUPPORT

PROCESS MEASURE ADJUST IMPROVE MEANS REGISTER ANALYZE DECIDE OPERATOR PLANNING IMPROVE PROCESS OUTPUT MEASURE REGISTER ANALYZE DECIDE OPERATOR ADJUST CONTROL INPUT 7M’s MEANS IMPROVE PROBLEM SUPPORT PRODUCTION SUPPORT REPORTS TARGETS MANAGEMENT

Localized Process Control PLANNING IMPROVE CONTROL PROCESS INPUT 7M’s OUTPUT MEANS IMPROVE MEASURE REGISTER ANALYZE DECIDE SATELLITE MODULE Localized Process Control EXECUTIVE MODULE PLANNING and REVIEW ADJUST SPECTRUM HUB MODULE MANAGE and IMPROVE OPERATOR WIZARD MODULE PROBLEM SUPPORT PRODUCTION SUPPORT REPORTS TARGETS MANAGEMENT

Reading the DataLyzer® database In SPC Wizard you can read the DataLyzer® database directly without any conversion step. You can also read data from other type of files or databases directly eg Excel.

Analyze the DataLyzer® data In the following screens you will see several examples In Wizard you have a lot of features and multiple windows on screen which gives you the possibilities to analyze the data.

You can customize the look of the chart on your screen You can show notes on screen

Each vertical bar shows the subgroup where an optional parameter has changed. In this graph we have made control charts per optional parameter value

Multiple windows can be shown together on screen. The screens are completely interactive eg click on any point in one of the graphs and that specific subgroup is highlighted in all other windows.

You can show multiple charts on the screen both for variables or attributes for example all characteristics entered in a sequence can be shown on one screen

Colored zones in the histogram show you the 1, 2 and 3 sigma areas Colored zones in the histogram show you the 1, 2 and 3 sigma areas. Again interactive features help you with what if analysis immediately showing the consequence for capability

You can show multiple histograms You can show multiple histograms. In the picture above you see a histogram of the raw data and a histogram of the subgroup averages. Scales are linked to make comparison easier.

SPC Wizard is able to correlate data in different DataLyzer® files based on a common optional parameter or a predefined difference of the time period This correlation can also be made with data in other files (Excel, ACCESS, Text files or ODBC databases !! ) giving you the possibility to make correlations quickly between different process steps or between a supplier and your own production data

For attribute data you can create charts instantly for any combination of attributes You can make a correlation analysis between attributes or between attributes and variables

You can make Pareto analysis on screen and again have several interactive options like excluding specific columns, exclude columns with zero defects etc.

These multi vari chart helps you to find causes of variation When you click on this point you will see the info. In this case: Optional parameter 1 has value 1 Optional parameter 2 has value P In total there were 5 subgroups in the database for this combination of optional parameters and the average was 0.257 and the std.dev was 0.0347 You are able to make multi vari analysis based on optional parameters and characteristics or based on different characteristics in your DataLyzer® database These multi vari chart helps you to find causes of variation

By clicking on 2 points in the multi vari chart, the 2 data sets are compared with the F and the t test. This shows if 2 data sets in the multi vari chart are significantly different from each other.

In Wizard you can open multiple characteristics of a part file in one data table. They are included in a row based on date and time offering you different methods to analyze the data.

Multiple correlation If you open multiple charts you can ask for a correlation table of all characteristics and parameters. The list of correlation coefficients can be sorted on value or by characteristic This analysis can also directly be performed on Excel data An example of this analysis on DataLyzer® data is shown in the next screen

These options and many more .. * These options and many more .. Filtering of data Real time explanation of SPC Tools used Multiple languages Run and trend analysis even if these are not set in the DataLyzer® preferences Control charting possible for numeric optional parameters and many more …. ITK*

* SPC Training Wizard has sophisticated training features based on simulations. ITK*

SPC Training Wizard has simulation for attributes (coloured bead box) * SPC Training Wizard has simulation for attributes (coloured bead box) Wizard has simulation for variables (Launcher) whih is both used for training and for the process improvement game With purchase of Wizard you get a complete train the trainer manual explaining how to conduct SPC training in your company Full tutorial for training engineers Deming experiments integrated in the training module For an example capability training view http://www.datalyzer.com/pca-training/ ITK*

More information …. For a guided tour and examples of the screens view http://www.datalyzer.com/guided-tour-wizard/ For a download of the program go to http://www.datalyzer.com/download-trial/ and fill out the form For more information send a mail to sales@datalyzer.com Thank you for viewing this demo