CLEAN-LASERSYSTEME GMBH

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Presentation transcript:

CLEAN-LASERSYSTEME GMBH PRODUCT INFORMATION & TECHNICAL DATA HIT THE SPOT WITH LIGHT.

LOW POWER: CL 20 BACKPACK ULTRA-MOBILE COMPACT LASER CLEANING Backpack mounted laser - the ultimate in mobility Average laser power up to 20 Watt Gentle & precise cleaning of sensitive surfaces Optional rechargeable battery powered operation Diode pumped solid-state laser Very quiet air-cooled system Large operating distance (up to 250 mm) Laser class 4 product Laser optics and remote control Stamp optics for Laser optics OS H 20 (optional with distance sensor or F-Theta objective) Useful remote control automated 2D surface treatment Application examples De-coating of small areas Restoration & Conservation Natural stone cleaning Rust/oxide removal Oil & grease removal Selective paint removal Micro-profiling Pre-treatment to enhance adhesive bonding Photo down left: Neferhotep e.V.

TECHNICAL DATA Standard system features: CL 20 Backpack 3 Standard system features: CL 20 Backpack Extremely compact laser unit Combination direct power supply and quick-charger for batteries Special Backpack-package - includes carrying system & protective cover Handheld laser optics OS H 20 with large operating distance (up to 380 mm) Beam delivered via 2 meter fiber optics Remote control box Options: Additional battery pack Integrated red targeting laser 2D laser beam package with Stamp optics (incl. software and laptop) Wide-range of beam focal optics Backpack Laser in action – battery operated - no external power necessary, fiber optics beam delivery, integrated control & cooling unit Whether it’s an Egyptian burial chamber, a plane's wing or other difficult to access areas, the backpack laser goes almost everywhere. The CL 20 Backpack features a 20 Watt diode pumped laser source with adjustable power settings. The laser is mounted to a backpack support frame for ease of transport and operator comfort. This super portable 20 Watt laser is well- suited for small area treatments. Powered by high-capacity batteries, the mobile laser system is fully operational on site without a power source day by day for many hours. CL 20 BACKPACK TECHNICAL DATA Size [mm] Approx. 220 x 400 x 650 Weight (approx.) [kg] 14,5 kg (~31 lb) Cooling system Internal air-cooled system Specified laser power of the beam source [W] 20 Wavelength [nm] 1064 Power supply (incl. quick charger) 100 - 240 AC (50/60 hz) Minimum / Maximum ambient temperature [°C] 5 - 40 Humidity [%] 10 - 95 non-condensing

LOW POWER COMPACT MICRO SYSTEM LASERS Laser optics 4 Average laser power 12 to 100 Watt Laser systems for the precise cleaning of sensitive surfaces Diode pumped solid-state laser Very quiet air-cooled system Large operating distance (up to 500 mm) Modular configuration in 19” industrial housing Easy production line integration Laser class 4 product Laser optics Laser optics OS A 20 2D laser optics Stamp for complex geometries (ovals, circles) bakeLINE optics for in-process cleaning of baking ovens (optional with F-Theta objective) Application examples Processing and de-coating of small areas Pre-treatment for adhesive bonding In-line baking plate cleaning Cleaning of print rollers Precise de-coating Restoration & Conservation Rust/oxide removal Precise oil removal from metallic surfaces, e.g. for welding pre-treatment CFRP repair/pre-treatment Structuring of metallic surfaces

TECHNICAL DATA Standard system features: TECHNICAL DATA 5 Standard system features: Compact laser unit Quiet cooling system Internal control electronics with various interfaces Laser optics with large operating distance (up to 500 mm) Flexible fiber optics beam delivery up to 4 m Options: 2D beam deflection incl. software Integrated red targeting laser Air-conditioned industrial housing (dust-proof) Water-cooled optical systems for hot applications (bakeries, molds) Fieldbus-control CLL-control data collection system Beam homogenizer for sensitive surfaces Modular laser system with CL 20 and additional cooling system to control the temperature of the optical system The low power systems are q-switched pulsed lasers. This gives a peak pulse of up to 50 kW. Compact and versatile, the low power lasers are designed for the cost- effective treatment of small areas that require gentle high precision cleaning, de-coating and other surface treatments. The basic system consists of the laser source, with controls and cooling, a fiber optics for beam delivery and a processing head. A sim- ple main power supply is used for operation with a very low energy demand. No other media is required for treating parts. These laser systems are easy to operate and virtually maintenance-free. TECHNICAL DATA Size (d x w x h) [mm] Ca. 650 x 483 x 175 (19“/ 4 HE) Weight (approx.) [kg] (with optics) 27 kg (~28 lb) Cooling system Internal air cooling system Specified laser power of the beam source [W] 12/20/40/50 or 100 Wavelength [nm] 1064 Power supply 100 V/ 240 AC (50/60 hz) Maximal power consumption [W] 150 - 600 Minimum / Maximum ambient temperature [°C] 5 - 40 Humidity [%] 10 - 95 non-condensing

MID POWER INDUSTRIAL CLEANING LASERS Laser optics Application examples 6 150 up to 600 Watt average power (cw) Space-saving, compact construction User-friendly operation Pulse power up to 400 kW Mobile or stationary Diode pumped beam source µC-based controls (menu driven) Laser class 4 Product Laser optics cleanLINE special optical system for line focusing OS H 50 laser optics for manual application Stamp 2D optics cleanCUBE optics for manual and automated applications Application examples Complete or selective paint removal (weld inspections) Removes oxides, oil, grease & production residues Mold cleaning Pre-treatment for adhesive bonding Natural stone cleaning De-coating metallic and glass surfaces

TECHNICAL DATA Standard system features: TECHNICAL DATA 7 Standard system features: Integrated cooling system Diode pumped solid-state laser Range of end effectors/optics Flexible beam delivery by 10 m fiberoptics Options: Beam switch with 2nd laseroptics Extended fiberoptics (up to 50 m) 2D beam deflection incl. software Teleservice-module CLQ-Control for remote diagnostics via external or internal PC Laser process data storage Fieldbus interface for automation integration Laser optics for automated & special applications Integrated red targeting laser Optional 19" control cabinet with system operation and performance display These mid power systems are designed around a powerful, diode pumped solid- state laser source. Mid-power lasers deliver performance with gentleness for de-coating and cleaning industrial parts. Using the remarkable power of short pulses of laser light high-value parts can be treated without damage and virtually no emissions. Laser cleaning applications include surface prep for bonding and welding, de-coating metallic surfaces - fully or selectively, removal of production residues from tools, molds and many more. Each unit is designed to consistently deliver high performance with reliability and virtually maintenance-free. Easy to set-up, operate and automate. Plug it in, turn it on and start cleaning/de-coating with laser light - without chemicals, media, dust, water and or clean-up! TECHNICAL DATA Size (l x w x h) [mm] 1560 x 760 x 1160 Weight (approx.) [kg] 340 Cooling system air - water optional water - water Average power of the beam source [W] 150/300/500 or 600 Wavelength [nm] 1064 Maximum power consumption [kWh] 2/4/6/7 Power supply (German vision) 3 x 16 A, 400 V (50/60 hz) Minimum / Maximum ambient temperature [°C] 5 - 40 (36°C for air-cooled version) Humidity [%] < 95, non-condensing

HIGH POWER: CL 1000 POWERFUL CLEANING LASERS Laser optics available 8 1000 Watt average power (cw) Diode pumped beam source On-board integrated PC for process control, data storage, communications Self-contained and fully mobile Robust construction for durability in production intensive industries Real-time control laser control TFT touch screen display of laser parameters Laser class 4 product CL 1000 with 50 m fiberoptics cable Laser optics available Laseroptics type OS A 70 Laseroptics type OS H 80 Optional sensors Application examples Complete paint removal Pre-coating surface preparation /contaminant removal Pre-treatment to enhance adhesive bonding Cleaning of large molds Weld seam pre-treatment Fast cleaning of oily surfaces Rust/oxide removal Nuclear de-contamination

TECHNICAL DATA Standard system features: CL 1000 9 Standard system features: CL 1000 Diode pumped solid-state laser Air or water-cooled Laseroptics Type OS A 70 or OS H 80 10 m fiberoptics for flexible beam delivery On-board integrated PC with touch screen for process control, data storage, communications Optional: Beam switch with 2nd laseroptics Teleservice-module for remote diagnostics via external PC Fieldbus interface for automation integration Laser optics for automated & special applications Eco-friendly stripping of power poles with cleanLASER Integrated red targeting laser Extended fiberoptics (up to 50 m) The CL 1000 delivers amazing performance with an average laser power of 1000 Watt. This unit features a diode pumped laser source for a system that’s reliable and virtu- ally maintenance-free. This laser system can be configured for both handheld use and automated applications with a fieldbus interface. Typical applications are production inten- sive de-coating, pre-treatment of weld seams or de-contamination. For big projects, in the factory, in the field or at sea, this laser is ready to deliver high power for maximum production with all the benefits of cleaning with light. The CL1000 is designed for reliability and minimal maintenance. It's easy to set-up, operate and automate. Plug it in, turn it on and start cleaning/de-coating with laser light – without chemicals, media, dust, water and no clean-up! CL 1000 TECHNICAL DATA Size (l x w x h) [mm] 1600 x 760 x 1270 Weight (approx.) [kg] 490 Cooling system air - water or water - water Average laser power [W] ca. 1000 Wavelength [nm] 1064 Maximum power consumption [kWh] 10 (incl. air cooling) Power supply (German vision) 3 x 16 A, 400 V (50/60 hz) Minimum / Maximum ambient temperature [°C] 5 - 40 (36°C for air-cooled version) Humidity [%] < 95, non-condensing

CL WORKSTATION & AUTOMATION TECHNOLOGY HIGH PRECISION APPLICATIONS 10 Available in any laser system power from 20 to 1000 Watt Ultra compact solid state or CO2 laser (1064 nm or 10,6 µm wave length) Dust-tight optics Various aperture lenses Beam delivery by fiberoptics or direct beam Scan2D ablation software controls laser and multi-axis hardware Laser class 4 (optional class 1 housing) Basic version cleanCELL with 3 axis linear system Workstation variants cleanLASER Workstations are flexible systems, well-suited for cleaning/de-coating processes involving manual part assembly. From the cost-effective cleanCELL basic laser safe workstation, to multi-functional automated systems with parts feeding, cleanLASER configures and optimizes each for the application. Customized workcell cell Safebox Application examples Compact laser treatment Partial structuring Pre-treatment for adhesive bonding processes Treatment of complex 2D-profiles Highly precise paint removal from metallic surfaces Partial or selective de-coating Automated cleaning processes requiring high precision

CUSTOMIZED SPECIAL SYSTEMS 11 Special system “cleanBOX” for integration into an existing production line Robot-guided laser pre-treatment in serial production (picture: Audi AG) cleanLASER units can be easily integrated into the production line. They use compact end effectors, beam delivery via flexible fiberoptics and a compact laser source that will save space as it saves time. All laser systems are available in modular designs to accommodate existing facilities and automation via digital I/O or fieldbus. When fully-automated, laser cleaning systems maximize the technologies' advan- tages and economic pay-back potential. cleanLASER can help. From laser systems using industrial robots, specially designed laser cleaning faculties, our team provides support from the first test, to implementation, with on-going service and technical support. With our global partners cleanLASER offers ready-for-use and customized solutions to a wide range of industries. Facility for pre-treatment of brake pads Customer-specific work piece carrier and fixture Customized solution "mold WIPER" for cleaning sensitive molds in semiconductor industries

Cleaning with laser light – environmentally friendly, precise and profitable. Please contact us to discuss your application and discover what's possible when you clean with light and cleanLASER Systems. awarded with HIT THE SPOT WITH LIGHT. subject to technical changes 14-9