KORSCH Tablet Compression Technology

The Ultimate Research Tool XL 100 Pro Tablet Press The Ultimate Research Tool

XL100 Presentation Outline General Specifications System Flexibility Control System Data Acquisition and Analysis Technical Support Services Industry References System Advantages XL 100 Pro Tablet Press

General Specifications

XL100 Specifications Fully GMP Compliant Exchangeable Turret Capability 8 Station, IPT or EURO D Tools 10 Station, IPT or EURO B Tools 12 Station, IPT or EURO BB Tools 10 kN Precompression Force 60 kN Main Compression Force 120 RPM Press Speed Capability XL 100 Pro Tablet Press

XL100 Specifications Stainless Steel Execution Frequency Drive on Main Motor Open Gravity Feed Frame Variable Speed Power Feed Frame Sealed Compression Zone Quick Disconnect Design Noise Dampening System XL 100 Pro Tablet Press

XL100 Specifications Handwheel Adjustments Allen-Bradley PLC Controls Tablet Weight Tablet Thickness Allen-Bradley PLC Controls Basic Parameters Machine Diagnostics Color Touch Screen XL 100 Pro Tablet Press

XL100 Specifications Machine Instrumentation Precompression Force Main Compression Force Tablet Ejection Force Press Force Control Option Automatic Weight Control Single Tablet Rejection Tablet Sampling Station Option XL 100 Pro Tablet Press

Noise Dampening Design Carrier Plate Design Compression Zone Fully Isolated from Machine Frame and Head Piece Extremely QUIET Operation XL 100 Pro Tablet Press

Flexibility Exchangeable Turret

Exchangeable Turret Permits the Development of ANY SIZE Tablet on a Single Machine Permits Fast Change Capability for Extreme Efficiency Offers Opportunity to Dedicate Turrets for Specific Actives for Potent Applications XL 100 Pro Tablet Press

XL100 Turret Configurations XL 100 Pro Tablet Press

Turret Removal XL 100 Pro Tablet Press

Turret Removal XL 100 Pro Tablet Press

Turret Lift/Transport Unit XL 100 Pro Tablet Press

Turret Lift/Transport Unit XL 100 Pro Tablet Press

XL100 Turret Removal XL 100 Pro Tablet Press

Main Compression Assembly Mounted to Carrier Plate 60 kN Press Force Capability Pivots to Permit Turret Removal XL 100 Pro Tablet Press

Main Compression Assembly XL 100 Pro Tablet Press

Flexibility Power Feeder and Gravity Feeder

Power Feeder Variable Speed Power Feed Frame Mounted on Fixed Support Table Preset Clearance to Die Table Quick Disconnects for Easy Removal and Cleaning XL 100 Pro Tablet Press

Power Feeder XL 100 Pro Tablet Press

Power Feeder XL 100 Pro Tablet Press

Gravity Feeder XL 100 Pro Tablet Press

Flexibility Operation with Minimal Material Quantities

Reduced Tools Full Functionality with Any Number of Reduced Tools Requires Only Installation of Blank Dies XL 100 Pro Tablet Press

Minimal Quantities Power Feeder XL100 Offers Low Level Over-Ride Capability Low Speed Capability to 5 RPM Choice of Feeder Paddles Rectangular Cross Section Round Cross Section Permits Use with < 1kg XL 100 Pro Tablet Press

Minimal Quantities Gravity Feeder Permits Operation With Extremely Minimal Quantities (< 50 grams) Manual Feeding Option for Single Punch Utilization XL 100 Pro Tablet Press

Flexibility Fast Set-Up and Changeover

Compression Zone Innovative Design Eliminates Corner Columns Complete Access to Compression Zone Smooth Surfaces and Quick Disconnects XL 100 Pro Tablet Press

Fast Change Capability Complete Disassembly in 10-15 Minutes Complete Turret Removal in 10 Minutes XL 100 Pro Tablet Press

Manual Handwheel for Turret Rotation Ergonomic Placement Permits Fast Press Tool Installation and Removal Interlock for Safe Operation XL 100 Pro Tablet Press

Flexibility Full Instrumentation

Instrumentation Main Compression Force Precompression Force Tablet Ejection Force Segmented Cam XL 100 Pro Tablet Press

Flexibility Caster Base for Portability

XL100 on Caster Base Stainless Steel Base Locking Casters Permits Full Portability Leveling Footpads Included XL 100 Pro Tablet Press

XL100 Caster Base XL 100 Pro Tablet Press

Leveling Footpads XL 100 Pro Tablet Press

Flexibility Control for Clinical Batch Production

Clinical Batch Production Optional Press Force Control with Single Tablet Rejection Offers Production Scale Process Control XL 100 Pro Tablet Press

Clinical Batch Production 3-Channel Chute Good Tablets Bad Tablets Sample Tablets Optional Feedback Control Based on Actual Tablet Weight XL 100 Pro Tablet Press

Flexibility Product Containment

Product Containment IDEAL for Product Containment Applications Enables the Development of High Potency Compounds Isolator Retrofit Kit Available XL 100 Pro Tablet Press

XL100 Isolator Mock-Up XL 100 Pro Tablet Press

Retrofit Isolator Kit XL 100 Pro Tablet Press

Retrofit Isolator Kit Dual Hepa Filters on Air Inlet/Outlet with Safe Change 270 mm RTP to Remove Machine Parts for Cleaning Portable Ventilation/Filtration Skid for Negative Pressure Control Containment Valve Selection for Any OEL Requirement XL 100 Pro Tablet Press

Flexibility Wash-in-Place Capability

WIP Capability Compression Zone Components Upgraded to 316L Stainless Steel Fixed Spray Nozzle in Feed Pipe to Clean Feed Pipe and Feeder Manual Spray Head for Compression Zone, Manipulated Via Glove Port Permits Simple Rinse, or Detergent Wash XL 100 Pro Tablet Press

XL100 WipCon XL 100 Pro Tablet Press

XL100 Control System

Allen-Bradley PLC Platform XL 100 Pro Tablet Press

Touch Screen Interface User-Friendly Operator Interface Minimum Number of Control Screens for EASE of Use Displays Basic Machine Controls and Press Faults XL 100 Pro Tablet Press

Login Capability XL 100 Pro Tablet Press

Password Administration XL 100 Pro Tablet Press

User Administration XL 100 Pro Tablet Press

User Profile XL 100 Pro Tablet Press

Access Authorization XL 100 Pro Tablet Press

Main Screen XL 100 Pro Tablet Press

Service Screen XL 100 Pro Tablet Press

Press Force Control XL 100 Pro Tablet Press

Additional Forces XL 100 Pro Tablet Press

Press Force Trending XL 100 Pro Tablet Press

Single Forces Screen XL 100 Pro Tablet Press

Reduced Tools XL 100 Pro Tablet Press

Calibration Screen XL 100 Pro Tablet Press

Calibrate Press Speed XL 100 Pro Tablet Press

Calibrate Feeder Speed XL 100 Pro Tablet Press

Calibrate Amplifiers XL 100 Pro Tablet Press

Calibrate Dosing XL 100 Pro Tablet Press

Single Tablet Rejection XL 100 Pro Tablet Press

Single Sorting Limits XL 100 Pro Tablet Press

Tablet Rejection Log XL 100 Pro Tablet Press

Magnesium Stearate Spray System (Optional) XL 100 Pro Tablet Press

Language Selection XL 100 Pro Tablet Press

Report Printing All Control Screens Single Press Forces Machine Parameters Permits Repeatable Machine Set-Up Between Machine and Sites XL 100 Pro Tablet Press

XL100 PRO - Optional WonderWare Platform

General Machine Controls XL 100 Pro Tablet Press

User LOGIN with PASSWORD XL 100 Pro Tablet Press

EVENT LOG XL 100 Pro Tablet Press

PRESS FORCE Limits XL 100 Pro Tablet Press

SINGLE FORCES XL 100 Pro Tablet Press

REJECT LOG XL 100 Pro Tablet Press

Tablet Sampling Protocol XL 100 Pro Tablet Press

Tablet Data Entry XL 100 Pro Tablet Press

PMA-3 Data Acquisition System

KORSCH PharmaResearch® Data Acquisition System Stainless Steel Cabinet Caster Base Windows Platform Real-Time Display of Force Parameters Data Collection and Analysis with Storage and Export of Data 21 CFR Part 11 Compliant XL 100 Pro Tablet Press

PharmaResearch® Amplifier Rack XL 100 Pro Tablet Press

PharmaResearch® Data Collection XL 100 Pro Tablet Press

PharmaResearch® Data Analysis XL 100 Pro Tablet Press

PharmaResearch® Display Single Forces XL 100 Pro Tablet Press

PharmaResearch® Data Analysis XL 100 Pro Tablet Press

PharmaResearch® Data Analysis XL 100 Pro Tablet Press

PharmaResearch® Data Analysis XL 100 Pro Tablet Press

PharmaResearch® Data Analysis XL 100 Pro Tablet Press

PharmaResearch® Main Screen XL 100 Pro Tablet Press

Data Integrity All Reports in Secure PDF Format Burned to CD Option to Direct Data Reports to Central Network XL 100 Pro Tablet Press

Technical Support Services

Technical Support Services Equipment Validation Support IQ/CQ/OQ Documentation Execution of Protocols On-Site Training Certification Program Training Documentation PM and Calibration Service Complete Spare Parts Inventory XL 100 Pro Tablet Press

XL100 Advantages

Extreme Flexibility Exchangeable Turret Power Feeder/Gravity Feeder Use with Minimal Material Quantities Fast Set-Up and Changeover Full Instrumentation Caster Base for Portability Control for Clinical Batch Production Product Containment Capability Wash-In-Place Capability XL 100 Pro Tablet Press

User-Friendly Controls Simple Monitoring Press Force Control with Single Tablet Rejection Comprehensive Data Collection and Analysis XL 100 Pro Tablet Press

Technical Support Services Turnkey Validation Program Comprehensive Training Program XL 100 Pro Tablet Press

KORSCH XL100 Tablet Press We Look Forward To A Working Partnership in the Future ... XL 100 Pro Tablet Press

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