Oxidation Case Studies

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Presentation transcript:

Oxidation Case Studies J(Hans) van Leeuwen 11/27/2018 Disinfection applications

Introduction Summary and explanation Simple calculations Show some applications 11/27/2018 Disinfection applications

DISINFECTION KINETICS Chick’s Law dN = -kN dt N is the number of microorganisms at time t, and k is a constant (dimension : t-1). This constant applies only for a fixed concentration of a certain disinfectant  

N/N0 = e-kt INTEGRATION OF CHICK’s LAW Integrating for N, N=No at t = 0 ln N/N0 = -kt N/N0 = e-kt 11/27/2018 Disinfection applications

Watson’s Law Cnt = constant Ct = constant Applies only for Simplified: Ct = constant Applies only for a fixed rate of “kill” a certain organism a specific disinfectant 11/27/2018 Disinfection applications

Example Ct value for ozone is 1.0 mgL-1min. We could achieve that with 1 mg/L ozone residual for 1 minute Or: 0.4 mg/L for 2.5 minutes 11/27/2018 Disinfection applications

Free – HOCl and OCl- Combined – NH2Cl, NHCl2 Total = Free + combined CHLORINE RESIDUALS Free – HOCl and OCl- Combined – NH2Cl, NHCl2 Total = Free + combined 11/27/2018 Disinfection applications

CHLORINE REACTIONS WITH AMMONIA Cl2 + H2O  HOCl + H+Cl- HOCl + NH3  NH2Cl + HOH HOCl + 2NH2Cl  N2 + 3H+Cl- + H2O Net reaction: 2 x 2nd + 3rd : 3 HOCl + 2 NH3  N2 + 3H+Cl- + 3H2O 11/27/2018 Disinfection applications

CHLORINE REACTIONS WITH AMMONIA Cl2 + H2O  HOCl + H+Cl- HOCl + NH3  NH2Cl + HOH HOCl + 2NH2Cl  N2 + 3H+Cl- + H2O Net reaction: 3 x 1st + 2 x 2nd + 3rd : 3 Cl2 + 2 NH3  N2 + 6H+Cl- 11/27/2018 Disinfection applications

MEASUREMENT OF CHLORINE (OR CHLORAMINES) DPD – pink color develops KI solution – I-1 oxidized to I, forms I2 Color of DPD or I2 can be measured, or I2 titrated with FAS solution 11/27/2018 Disinfection applications

Other oxidation reactions formation Other oxidation reactions 11/27/2018 Disinfection applications

DISINFECTION BYPRODUCTS THMs - CHX3, e.g. CHCl3 Chlorite and chlorate, ClO2- ClO3- Bromoform - CHBr3 Bromate - BrO3- 11/27/2018 Disinfection applications

ClO2 made from Sodium Chlorite Acidification of Chlorite 5 ClO2- + 4 H+  4 ClO2 + 2 H2O + Cl- Oxidation of Chlorite by Chlorine 2 NaClO2 + Cl2  2 NaCl + 2 ClO2 Oxidation of Chlorite by Persulfate 2 NaClO2 + Na2S2O8  2 ClO2 + 2 Na2SO4 From Sodium Hypochlorite and Sodium Chlorite NaOCl + 2 NaClO2 + 2 HCl  2 ClO2 + 3 NaCl + H2O Electrochemical oxidation of chlorite ClO2-  ClO2 + e- Dry chlorine/chlorite (laboratory method) NaClO2 + 1/2 Cl2 --> ClO2 + NaCl (solid) 11/27/2018 Disinfection applications

OZONE PRODUCTION Electron bombardment UV irradiation at < 200 m Electrolytically 11/27/2018 Disinfection applications

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Corona Discharges in Ozone Generation 11/27/2018 Disinfection applications

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Large Ozone Generators 11/27/2018 Disinfection applications

Toxicity of ozone to humans 0.1 1 10 100 1000 10000 Ozone concentration ppm 0.1 1 10 100 1000 10000 Exposure time (minutes) 11/27/2018 Disinfection applications

COMPONENTS OF AN OZONATION SYSTEM 11/27/2018 Disinfection applications

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BUBBLE COLUMN CONSTRUCTION DETAILS 11/27/2018 Disinfection applications

Deep Shaft Ozonation System 50m 50 m 11/27/2018 Disinfection applications

Ozone Pre-ozonation Disinfection G Raw Water A C Residual Disinfection Screening Clarification Filtration A Distribution C Residual Disinfection 11/27/2018 Disinfection applications

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Cyanotoxins – cylindrospermopsin, microcystin, anatoxin* OTHER USES OF OZONE IN WATER TREATMENT Iron and Mn removal Color removal Geosmin and 2-MIB Cyanotoxins – cylindrospermopsin, microcystin, anatoxin* Microflocculation Biodegradability *Produced by Cylindrospermopsis, Microcystis and Anabena genera 11/27/2018 Disinfection applications

Scarce Water Resources near Mines 11/27/2018 Disinfection applications

Further Applications of Ozone in The Water Technology Field Wastewater treatment Effluent disinfection Cooling water treatment Swimming pools Ozonated ice Ozonated air AOP (advanced oxidation processes) 11/27/2018 Disinfection applications

Mine Water Cooling 11/27/2018 Disinfection applications

Case Study: Mining Application 11/27/2018 Disinfection applications

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DUST 11/27/2018 Disinfection applications

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POSSIBLE INHIBITORS High temperatures Heavy metals Disinfectant byproducts or residues 11/27/2018 Disinfection applications

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Ozonation Bubble Column Sand Filters 11/27/2018 Disinfection applications

Oxidation of cyanides, thiocyanate and TOC in the Reclamation of Water in Steel Processing BHP near Wollongong, Australia reuses wastewater after biological and activated carbon treatment Cyanides interfere with biological treatment and need to be lowered to 200 mg/L before activated sludge Cyanates are incompletely removed if over 250 mg/L 11/27/2018 Disinfection applications

BHP Ozonation Investigations Ozone was tested to observe efficacy to remove CN- and SCN- Ozone requirements due to competitive reactions observed Ozone needs to replace or enhance activated carbon treatment 11/27/2018 Disinfection applications

CYANIDE REMOVAL FROM COG 11/27/2018 Disinfection applications

CYANIDE REMOVAL FROM BHP 11/27/2018 Disinfection applications

CYANATE REMOVAL FROM BHP 11/27/2018 Disinfection applications

TOC AND COLOR REMOVAL FROM ACTIVATED SLUDGE EFFLUENT 11/27/2018 Disinfection applications

Cost Implications: CN- Capital cost of ozone installation $ 0.64 million Amortisation, maintenance operation $16,000 per month Present alternative, formaldehyde costs $ 7000 per month, more COD Ozone not cost effective 11/27/2018 Disinfection applications

Cost implications: SCN- Capital required $ 2.0 million Monthly costs $ 76 000 No other method SCN- removal There will be a much smaller risk in achieving treatment objectives Ozone not economical 11/27/2018 Disinfection applications

SYNTHETIC ORGANIC REMOVAL BY INTEGRATED OZONOLYSIS/ ACTIVATED SLUDGE 11/27/2018 Disinfection applications

- Air Air CONVENTIONAL PREOZONATION + ACTIVATED SLUDGE 11/27/2018 Disinfection applications

POST-OZONATION: Remove degradables first More Treatment required 11/27/2018 Disinfection applications

Since ozonolysis results in biodegradable byproducts, more biological treatment required after post-ozonation This requirement can be resolved in two possible ways: ¶ another biological treatment stage ¶ recirculation to biological treatment 11/27/2018 Disinfection applications

Biological treatment before and after ozonation Using a large ozonated recycle Ozonated Recycle 11/27/2018 Disinfection applications

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THE SOLUTION INVESTIGATED 11/27/2018 Disinfection applications

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Experimental Set-up Activated sludge with wastewater containing methylene blue  ozonated 11/27/2018 Disinfection applications

Results  MeBl removal in ozonated activated sludge 95% vs. 40% in control COD removal in ozonated activated sludge 80.5% vs. 79.5% in control  Better biomass settling 11/27/2018 Disinfection applications

Control Ozonated after settling mixed liquor 11/27/2018 Disinfection applications

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Conclusions  Ozone can be dosed within an activated sludge system for the ozonolysis of non-biodegradables  Effect on biomass beneficial, if minimal  Byproducts mainly biodegradable  Economical integrated procedure 11/27/2018 Disinfection applications

Pilot Scale Implementation at Van Diest Supply Company, Iowa 11/27/2018 Disinfection applications