America Makes PLM System PLM for America Makes -“product” is defined as the information, documentation and data needed to perform the business and deliver information assets to America Makes and its stakeholders. America Makes is the nation’s leading collaborative partner in additive manufacturing (AM) and 3D printing (3DP) technology research, discovery, creation, and innovation. Structured as a public-private partnership, we innovate and accelerate AM/3DP to increase our nation’s global manufacturing competitiveness.

INSIGHT Reports Key Features and Functionalities At a Glance Dashboard View of the Digital Storefront Design: Bio-Inspired design & manufacturing; Cost & energy driver analysis/modeling; Product & Process design aides/apps Material: Additive Mfg. Tech Data Packages; Material property characterization; Next-Gen Materials Process: Multi-material delivery & deposition; Next-Gen machines; Process temperature gradient control Value chain: Advanced sensing & detection methods; Intelligent Machine control methods; Digital thread integration; rapid inspection technologies; Repair technologies; Standards/schemas/protocols AM Genome: Benchmark validation use cases; Model-assisted property prediction; Physics-based modeling & simulation

Information Relationships in America Makes Digital Storefront Requirements Management Project Execution

Maturation of Advanced Manufacturing for Low-cost Sustainment (MAMLS) Program Overview America Makes America Makes Program Manager: Dave Siddle, NCDMM AF Program Manager: Marvin Gale, AFRL/RXMS

MAMLS Phase 1 Diversity: Team Members

MAMLS Phase 1 Diversity: AF System Applications B-1B C-17 C-5 A-10 B-52 E-3 B-2 F-22 F-15 F/A-18

MAMLS Phase 1 Diversity: Technologies Reverse Engineering & Model Generation Assembly & Manufacture Aids (fab and fixture repair) Metal Form Tooling Composite Autoclave Tooling Metal Part Repair Metal Casting Tooling Direct Digital Part Production Fused Deposition Modeling (FDM) Big Area Additive Manufacturing (BAAM) FDM Directed Energy Deposition (DED) 3D Sand Printing (3DSP)/ Quickcast Direct Metal Laser Sintering/ Powder Bed Fusion/FDM Handy Scan

MAMLS Program Phases LESS CHALLENGING RESEARCH APPLICATIONS CY 2016 CY 2017 CY 2018 CY 2019 CY 2020 Phase 1: Tooling; reverse engineering; limited organic sustainment applications; business case development; and OEM supply chain activities. (broad-based sustainment support activities) Phase 2: Direct part replacement research; tech gap ID; qualification issues; material issues; business cases; etc. (focused OEM component demos for feasibility studies) Phase 3: Proposals in process. TOTAL FUNDING ($) 8 Feb 2016 Phase 1 Award date $8.99M (FY15 CII funding) Phase 1 - Tooling; reverse engineering; OEM supply chain analyses; non-critical sustainment applications 9 May 2017 Phase 2 Award date $9.056M (FY16 CII funding) Fairing Family Bell Crank Family Oil Cooler Family Phase 2 - Direct part replacement feasibility research; design & mfg demonstrations; challenging applications Phase 3 – Phase 1 rapid transition, Feature-based Qualification using DED, Understanding Realities of AM, Emerging Process Technology for Low Criticality Part Families ~$9M (FY17 CII funding) ~$27M MORE CHALLENGING RESEARCH APPLICATIONS

Summary The MAMLS Program is a unique partnership between government and industry to enable rapid transition of advanced manufacturing into AF sustainment operations and sustainment supply chains. - The broad-based program structure has enabled development of multiple technologies to address sustainment issues. The ability to team research personnel with maintenance personnel has yielded substantial benefits for AF sustainment and reserve operations. The workforce development mission of America Makes has enabled MAMLS to not only develop/demonstrate advanced technologies, but to train sustainment personnel on their use as well. MAMLS is continuing the pursuit of breaking down barriers for advanced manufacturing implementation through the challenging Phase 2 direct part demonstration programs and Phase 3 program in development.