PECVD equipment for wafer sizes up to 200 mm

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Presentation transcript:

PECVD equipment for wafer sizes up to 200 mm Corial D250 / D250L 11/27/2018 PECVD equipment for wafer sizes up to 200 mm Large process range for High & Low Temp deposition of silicon compounds Designed for NO mechanical cleaning Smaller wafer pieces up to full 200 mm wafer Corial D250 / D250L

System description Corial D250 / D250L

30 % THE MOST COMPACT MACHINE System description SMALLER FOOTPRINT 11/27/2018 General View 960 750 1080 600 390 THE MOST COMPACT MACHINE ON THE MARKET 30 % SMALLER FOOTPRINT Corial D250 / D250L

System description EPD with laser PECVD reactor Pumping system 11/27/2018 Detailed View EPD with laser PECVD reactor Pumping system (TMP 350l/s and dry pump 110 m3/h) TMP controller HV and LV power supplies Heating controller 300 W RF generator Process controller Corial D250 / D250L

30 % THE MOST COMPACT MACHINE System description SMALLER FOOTPRINT 11/27/2018 General View 960 750 1570 600 390 THE MOST COMPACT MACHINE ON THE MARKET 30 % SMALLER FOOTPRINT Corial D250 / D250L

System description EPD with laser PECVD reactor Load lock 11/27/2018 Detailed View EPD with laser PECVD reactor Load lock Pumping system (TMP 350l/s and dry pump 110 m3/h) TMP controller HV and LV power supplies Heating controller 300 W RF generator Process controller Corial D250 / D250L

Shuttle < 180 s < 240 s System description Loading 11/27/2018 EASY EXCHANGE BETWEEN SUBSTRATE SHAPE AND SIZE Shuttle < 180 s VACUUM ROBOT ON Corial D250L FOR FAST AND REPEATABLE LOAD AND UNLOAD < 240 s LOADING TIME WITH Corial D250 Corial D250 / D250L

PECVD reactor Corial D250 / D250L

RAPID AND UNIFORM DEPOSITION Pecvd reactor 11/27/2018 Precise and uniform temperature control of the substrate and reactor walls delivers excellent deposition repeatability and uniformity Pressurized reactor ensures high-quality films free of pinholes Optimized gas showerhead and symmetrical pumping deliver excellent deposition uniformity High temperature, dual pumped configuration enables efficient plasma cleaning at operating temperature, with no corrosion of mechanical parts Optimizing film stress control is simple to accomplish thanks to the reactor’s symmetrical design System can operate for years without the need for manual cleaning RAPID AND UNIFORM DEPOSITION SiO2 520 nm/min Si3N4 250 nm/min SiC 100 nm/minn … Corial D250 / D250L

0.2 TO 2 T ≤ 65°C 20 TO 150°C 120 TO 325°C Pecvd reactor 11/27/2018 Flexibility 20 TO 150°C TEMPERATURE RANGE 120 TO 325°C TEMPERATURE RANGE 0.2 TO 2 T PRESSURE RANGE ≤ 65°C VACUUM VESSEL WALLS Corial D250 / D250L

1 PECVD reactor Operation Sequence Cathode (Gas shower) 11/27/2018 Operation Sequence Substrate Holder Lift Vacuum Chamber Cathode (Gas shower) 1 Corial D250 / D250L

2 PECVD reactor Operation Sequence Cathode (Gas shower) 11/27/2018 Operation Sequence Lift Substrate Holder Cathode (Gas shower) Vacuum Chamber Compressed Air TMP 2 Corial D250 / D250L

3 PECVD reactor Substrate Holder Match Box RF Generator 13.56 MHz 11/27/2018 Compressed Air Lift Substrate Holder Heating cable TMP Infra-red reflectors Vacuum Chamber Match Box RF Generator 13.56 MHz Cathode (Gas shower) Process Pump PLASMA Laser interferometer Gas Inlet Operation Sequence 3 Corial D250 / D250L

Pecvd reactor IR reflector High pumping ring Gas shower Heating cable 11/27/2018 Design IR reflector Gas shower Heating cable Substrate holder Vertical pipe High pumping ring Corial D250 / D250L

Pecvd reactor Standard PECVD CORIAL Pressurized Reactor Cold walls 11/27/2018 Standard vs. Pressurized Reactor Standard PECVD TMP PLASMA Cold walls 300°C CORIAL Pressurized Reactor P2 P1 Roots Outgasing from the cold walls leads to film contamination P1 >> P2 leads to NO film contamination (H2O is pumped away by TMP) H2O Corial D250 / D250L

Pecvd reactor 11/27/2018 Improved Film Quality Very low concentration of O and C atoms in aSi-H films deposited in Pressurized Plasma Reactor 1018 C atoms/cm3 1018 O atoms/cm3 5.1017 C atoms/cm3 OXYGEN CONTAMINATION REDUCED BY 50 IN aSi-H FILM CARBON CONTAMINATION REDUCED BY 5 IN aSi-H FILM Corial D250 / D250L

EXCELLENT DEPOSITION UNIFORMITY Pecvd reactor 11/27/2018 Symmetrical Pumping EXCELLENT DEPOSITION UNIFORMITY Vertical pipe Gas inlet Process pump High pumping ring Low pumping ring SiO2 uniformity < ±2 % On 8’’ wafer Corial D250 / D250L

e∙Vp + Initial energy of positive ions Pecvd reactor 11/27/2018 Symmetrical Design When an RF electric field is applied, the plasma potential adjusts itself until it is clamped on the positive portion of RF voltage (At the nearest floating potential (Vf)). The plasma potential is always higher than the highest potential of any surface in contact with the plasma The mean plasma potential ( Vp ) and the self bias voltage (VDC) accelerate the positive ions and give them a high kinetic energy. In case of pressurized reactor the VDC is zero. Ion energy is equal to e∙Vp + Initial energy of positive ions Cathode area = Anode area Self bias voltage (-VDC). Zero bias in case of CORIAL reactor Mean plasma potential (Vp) Corial D250 / D250L

Anode area >> Cathode area Anode area = Cathode area Pecvd reactor 11/27/2018 Symmetrical Design Standard PECVD CORIAL Pressurized Reactor Cathode (13.56 MHz) Anode Anode area >> Cathode area Self bias voltage on cathode (VDC) >> 100 V Mean plasma potential = (VRF – VDC)/2 (≈ few Volts) Low energy ion bombardment on wafers sitting on the anode (ground) Anode area = Cathode area Self bias voltage on cathode (VDC) = 0V Mean plasma potential = VRF / 2 (Few hundred volts) High energy ion bombardment on wafers sitting on anode Corial D250 / D250L

Double frequency system required for stress control Pecvd reactor 11/27/2018 Stress Control CORIAL Pressurized Reactor Standard PECVD PRECISE AND SIMPLE STRESS CONTROL Double frequency system required for stress control 13.56 MHz for compressive stress 100 to 400 KHz for stress control Single frequency convenient for stress control 13.56 MHz for compressive & tensile stress Corial D250 / D250L

Stress controlled by RF power, Ar flow rate and gas mixture Pecvd reactor 11/27/2018 Stress Control Stress controlled by RF power, Ar flow rate and gas mixture SixNy with tunable stress SiO2 with tunable stress SiC with tunable stress Corial D250 / D250L

Performances PECVD processes corial D250 / D250L

Layer specifications MEMS SixNy with tunable stress 11/27/2018 MEMS SixNy with tunable stress SiO2 with tunable stress SiO2 with breakdown voltage > 10 MV/cm Si3N4 with low KOH etch rate SiO2 with low BOE etch rate Corial D250 / D250L

Layer specificaTions III-V Compounds, Optoelectronics 11/27/2018 III-V Compounds, Optoelectronics Low SiO2 BOE etch rate SiO2 with tunable stress Si3N4 with low KOH etch rate DRIE of glass Low damaged after annealing SiC tunable stress Corial D250 / D250L

Layer specifications Step coverage by SiH4 + N2O deposition 11/27/2018 Step coverage by SiH4 + N2O deposition Step coverage by HMDSO + O2 deposition Self-planarized Deposition of SiOF Corial D250 / D250L

Measurement performed with 5 mm edge exclusion High deposition rates 11/27/2018 Excellent Uniformities Process Deposition Rate (nm/min) Refractive Index Stress (MPa) Uniformity on 8” Wafers SiOx 20 to 500 * 1.458 to 1.478 -300 to +50 < ± 3% SixNy 20 to 250 * 1.8 to 2.1 -300 to +150 SiOF > 50 1.41 ± 0.02 -100 to -0 SiOCH 50 to 200 1.45 ± 0.02 -100 to -20 SixC 20 to 150 2.6 to 2.9 -100 to +100 * Configuration-dependent Measurement performed with 5 mm edge exclusion Corial D250 / D250L

Performances time-multiplexed processes Corial d250 with cosma pulse

COSMA Pulse is the only control software that broadens conventional tools’ process capabilities to enable time-multiplexed processes

Cosma pulse description 11/27/2018 Advanced Process Control Show/close all the details of the pulsed parameters Show the pulsed parameters Mode: Pulsed Details of the pulsed parameter setting 10 ms DATA AQUISITION ALL PARAMETERS CAN BE CONTROLLED AND PULSED UPGRADE FOR CORIAL’S SYSTEMS ALREADY INSTALLED AT CUSTOMERS’ SITES Corial D250 / D250L

Time-multiplexed processes 11/27/2018 Example Enlarged process window to achieve better control of film properties, and supports Atomic Layer Deposition Corial D250 / D250L

Time-multiplexed processes 11/27/2018 Performances Deposition of 30 periods: 6 nm SiO2 + 4 nm aSi-H` by COSMA Pulse software Corial D250 / D250L

cleaning corial d250 / D250L

The 200 mm deposition system which never requires mechanical cleaning of reactor or vacuum vessel for many years of operation

Particle contamination 11/27/2018 Standard PECVD Reasons for particle contamination: Films are deposited on cold surfaces (<100°C), giving rise to poor film adhesion responsible for film pealing (big particles, size > 50 µm) Plasma cleaning cannot fully remove deposited films on cold surfaces, giving rise to built up of thick films and, thereby, film pealing, Plasma cleaning leads to corrosion of metals other than Al having a high temperature (> 200°C). This corrosion is responsible for big particles (size > 50 µm), Powders (*) in the plasma responsible for pin-holes in deposited films. Cathode (<100°C) Anode (300°C) Walls (<60°C) (*) Powders or clusters come from fast exothermic anion-radical reactions as SinHm - + SiHm' to Sin+1Hm+m'-2q- +qH2 that can lead to nucleation of up to 104 Si atoms. Corial D250 / D250L

Reactor plasma cleaning 11/27/2018 For Particle Free Processes HIGH UPTIME Pressurized Reactor Design Automatic EPD of reactor plasma cleaning process In situ Reactor plasma cleaning NO MECHANICAL CLEANING Corial D250 / D250L

1 Pecvd reactor Closed gate valve Roots In Situ Cleaning Sequence 11/27/2018 In Situ Cleaning Sequence 1 Roots Closed gate valve Corial D250 / D250L

2 Pecvd reactor Send N2 SF6 Gas Inlet N2 leaks Closed gate valve 11/27/2018 In Situ Cleaning Sequence Closed gate valve Send N2 P2 P1 SF6 Gas Inlet N2 leaks 2 P1 << P2 Roots Corial D250 / D250L

3 Pecvd reactor Send N2 SF6 Gas Inlet N2 leaks Walls at 300°C 11/27/2018 In Situ Cleaning Sequence Closed gate valve Send N2 P2 P1 SF6 Gas Inlet N2 leaks Walls at 300°C PLASMA P1 << P2 NO fluorine atoms in the vacuum vessel NO corrosion 3 Walls at 300°C leads to efficient plasma cleaning and, thereby, minimum particle contamination SiH4 stopped while plasma still ON NO pin holes Corial D250 / D250L

usability corial D250 / D250L

Process control software 11/27/2018 COSMA COSMA CORIAL OPERATING SYSTEM FOR MACHINE The simplest, most efficient software to develop processes, operate, and maintain CORIAL systems DESKTOP APPLICATION Process Editing I Process Adjustment I Process Operation I Process Tracability I System Maintenance REMOTE CONTROL Corial D250 / D250L

Reprocessing software 11/27/2018 COSMA RS DISPLAY UP TO 4 PARAMETERS FROM A RUN Simple and efficient software to analyze process runs and accelerate process development REMOTE ANALYSIS OF RUNS DRAG AND DROP CURVES TO CHECK PROCESS REPEATABILITY Corial D250 / D250L

End point detection EPD with laser 11/27/2018 EPD with laser Real-Time deposition rate measurement Real-Time deposition thickness measurement Corial D250 / D250L

PECVD equipment for wafer sizes up to 200 mm Corial D250 / D250L 11/27/2018 PECVD equipment for wafer sizes up to 200 mm Large process range for High & Low Temp deposition of silicon compounds Designed for NO mechanical cleaning Smaller wafer pieces up to full 200 mm wafer Corial D250 / D250L