ActivRAC® Layout Considerations
Survey Proposed Space - Floors Check floor levelness (ActivRACTM 8 & 16 only) Check for any floor drains Floor transitions, misalignment, ramps, curbs, etc. Inquire if any electric or plumbing exist in the floor
Survey Proposed Space - Floors Thickness of slab ActivRACTM 8 & 16 Min. 6” top mount rail Min. 6.5” recess
Survey Proposed Space - Floors Thickness of slab ActivRACTM 30 Consult Factory
Survey Proposed Space – Columns Measure and locate column sizes, centerlines Obtain if possible, building CAD files from customer, but proceed to field verify dimensions Note required traffic aisle Check for tapered columns and columns against walls. Measure height and size of taper in columns Note any raised footing or curbs at base of columns Note any equipment on columns in the area that will need to be relocated Fire extinguishers, eye wash units, etc. Phones, computers, speakers, horns, etc. Switches, Electrical boxes, etc
Survey Proposed Space – Walls Measure and locate walls, openings, doors, building fire exits, etc Note location of electrical service panels that need access Check if walls have a raised footing or curb at the base Locate any HVAC ducts running along walls
Survey Proposed Space Ceilings/Roofs Sloped roofs, measure high and low heights Ceiling mounted sprinklers Need to have system evaluated Maintain minimum 18” clearance Does an electrical bus bar run through proposed area Locate any HVAC ducts running along ceiling/roof Lighting - location and height Gas Heaters - Need to maintain distance from combustibles Overhead Cranes
System Access Aisle Width Aisle width is dependent of material handling equipment used and width of the materials being accessed Guidelines Counterbalance truck – 10’ to 12’ Reach truck – 10’ Narrow aisle truck with rotating head – Consult truck mfg. Always inquire with customers on desired width
System Orientation Can system be configured out in one or two different orientations Longer carriages result in more cost effective solutions Which direction gives you the greatest distance between columns and /or walls Does one orientation eliminate a perimeter traffic aisle, resulting in more storage in the same space.
Typical Static Racking
Maximize Storage More capacity in the same space
Free Up Space Store same in less space
Carriages can be split, multiple times, operates as one unit Split Carriages
Typical Single Module Columns and /or walls sets module size
Handpick Aisles Manually move carriages to location and program as stationary
Multiple Modules System configured by building columns
Stagger Height of Racking Avoid ceiling obstructions
Stagger Carriage Lengths
Storage Warehouse (DC) Carriages can be split, multiple times, Operates as one unit
Storage Warehouse (DC) Split carriage, long lengths, split by columns
Phased Approach