Innerspring Mattress The making of an Shop 1/107 Marine Parade, San Remo. VIC. 3925 | phone (03) 56 785 444 | email sales@organature.com.au

Many layers out of the carding machine form one pad

Same pad opened to show the layers

Our spring units are made in Australia by an Victorian company from Australian steel.

<<<<<<<<<Edge support springs all around spring unit to avoid mattress edge collapse

Thorough cleaning of the machine before processing our organic cotton mattresses and futons.

Checking the cleanliness of the machine

Preparing the Organic Cotton Flannel cover over the springs ready for machine to finalise the process

Machine pushes the spring unit into the spring cover

The spring unit has been inserted into the Organic Suede Flannel cover. This protects the springs and creates a secure shape for the cotton pads to go around.

This bag stops the cotton from falling through the springs Enclosed spring unit. This bag stops the cotton from falling through the springs

First carded cotton pad

More pads

Sixth pad for first side

Loading spring unit

More cotton is now ready to be laid on top of the unit

Another six pads are positioned on other side of spring unit

Ready to make mattress

through the machine into the outer mattress cover The layers of carded cotton and the spring unit are then mechanically pushed, with a little help, through the machine into the outer mattress cover

Almost made

Inspecting and surface levelling the mattress

Interim closing (naturally the pins are removed before closing )

Stage one of closing the mattress

The entire open end of the mattress is stitched ready for binding

Each mattress is then bound with natural cotton binding

The mattress is complete and ready for your home