Heating Unit Controller at NSRC SOLARIS

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Presentation transcript:

Heating Unit Controller at NSRC SOLARIS ELI Beamlines, Dolní Břežany, 06.06.2018 Wojciech Kitka National Synchrotron Radiation Center SOLARIS

Introduction The SOLARIS Heating Unit Controller (HUC) is used to bake-out the vacuum elements. It enables activation of the undulator vacuum chamber and activation of NEG strips, which are located in the dipole vacuum chambers. There are used up to six 2 kW temperature channels to bake-out the undulator vacuum chamber, while the activation of the NEG strips uses two DC power supplies.

Introduction In SOLARIS, there are three operating modes used: a single temperature ramp, two synchronized temperature ramps and a current ramp. The HUC executes the segment by segment process and can be paused or turned off (Cool Down procedure) at any time. If the process is turned off, the system will be slowly cooled down to the defined end temperature and according to the set slope. NEG strips activation in the storage ring, sector R1-01

HUC software architecture The HUC’s software consists of three layers: 1. Taurus based GUI 2. TANGO Controls devices 3. PLC program

HUC software architecture – HUC application Application is an entry point to the HUC. It allows configuring the heating process and then monitoring its progress. In order to configure the process, the user must enter the number of its segments, then define a few elements for each of them.

HUC software architecture – Low Level HUC TANGO device Low Level HUC TANGO device is a central part of the HUC’s software. It is responsible for the following activities: 1. Realization of temperature/current ramp according to the configuration, 2. Execution of actions at the beginning of segment, 3. Heating process pause, 4. Cool Down process. There is one such device for each type of process (a single temperature ramp, two synchronized temperature ramps and a current ramp in SOLARIS’ case).

HUC software architecture – High Level HUC TANGO device High Level HUC TANGO device is used to process data collected from the system. It calculates values such as average temperature and pressure. In addition, it is responsible for execution of interlocks defined in the configuration and cooling the system in case they do not disappear before Waiting Time. There is one such device for each ramp.

HUC software architecture – PLC layer PLC is the lowest layer of the HUC control system. PLC’s programs are written in STL, FBD and LD programming languages. PLC is responsible among others for: • PID control of the 6 temperature channels, • PWM control of digital outputs, based on PID controllers CV outputs, • Bypasses and alarms, • Pressure and temperature monitoring. To make the system work properly, the thermocouple connected to channel 1 must measure the temperature of the element heated by the heater working also on channel 1, a thermocouple connected to channel 2 must measure the temperature of the object heated by the heater working on channel 2 etc.

Examples of heating processes – undulator vacuum chamber bake-out

Examples of heating processes – undulator vacuum chamber bake-out

Examples of heating processes – undulator vacuum chamber bake-out

Examples of heating processes – NEG strips activation

Thank you! Questions?