Industry-leading uniformity for etching a variety of materials

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Presentation transcript:

Industry-leading uniformity for etching a variety of materials Corial 200I 12/1/2018 Industry-leading uniformity for etching a variety of materials ICP-RIE capabilities over a variety of materials including silicon, silicon compounds, metals, InP and polymers Uses fluorine- and oxygen-based chemistries to provide leading edge etch rates and uniformities Adaptable to a wide range of substrate sizes: wafer pieces, 1x2’’ to 7x2; 1x3’’ to 3x3’’; 1x4’’; 1x6’’; 1x8’’  Corial 200I

System description Corial 200I

System description COMPACT FOOTPRINT Low CoO General View 12/1/2018 630 750 1080 190 600 360 490 420 COMPACT FOOTPRINT Low CoO Corial 200I

System description ICP reactor Pumping system Chiller / Heater 12/1/2018 Detailed View ICP reactor Pumping system (TMP 500l/s and dry pump 28 m3/h) Chiller / Heater HV and LV power supplies 2 kW ICP generator (2 Mhz) 300W RF generator (13,56 Mhz) Process controller Corial 200I

< 210 s Shuttle System description Direct loading on carrier 12/1/2018 Loading Direct loading on carrier FAST LOAD AND UNLOAD < 210 s LOADING TIME Shuttle EASY EXCHANGE BETWEEN SUBSTRATE SHAPE AND SIZE Corial 200I

Icp source corial 200I

HIGH PERFORMANCE AND FLEXIBILITY Icp source 12/1/2018 CORIAL’s latest generation of reactor HIGH PERFORMANCE AND FLEXIBILITY High process flexibility with wide RF power operating range from 100 W to 2000 W Exceptional uniformity, and repeatability enabled with a unique high-power ICP reactor with helical antenna Uniform temperature control (from -50°C) for best repeatability Reactor’s hot walls enhance plasma cleaning efficiency and reduce particle load Retractable liner and shuttle holding to minimize process cross-contamination Short pump-down cycle (<3 minutes), rapid reactor clean time (<20 minutes), and shuttle loading direct on the carrier, to guarantee high system uptime Corial 200I

EASY LINER replacement by a single person Icp source 12/1/2018 Retractable Quartz Liner THE LINER FOR HARSH ICP-RIE PROCESSES EASY LINER replacement by a single person 5 min Liner replacement 4 min Pumping down to 10-4 Tor ZERO CROSS CONTAMINATION 1 min Reactor Venting 5 min Plasma cleaning Corial 200I

Icp source 12/1/2018 RF coupling to ICP source < 15 volts Minimum parasitic capacitive coupling giving rise to low plasma potential to enable low damage etching SiO2 Isotropic etching with NO RF biasing GaN Low damage etching with low RF biasing Corial 200I

1 Icp source Operation Sequence Cathode Shuttle Loading 12/1/2018 Loading tool Shuttle Cathode Shuttle Loading 1 Corial 200I

2 Icp source Operation Sequence Cathode Cathode Up 12/1/2018 Shuttle Loading tool Shuttle Cathode Cathode Up 2 Corial 200I

Plasma heats wafer and clamping ring Icp source 12/1/2018 Operation Sequence Cathode Loading tool Shuttle Helium PLASMA Coolant IN Coolant OUT Heat is transferred to shuttle and to the cooled cathode by He pressure at 5 Torr Plasma heats wafer and clamping ring 3 Corial 200I

Icp source 12/1/2018 Temperature Control New cathode design and efficient helium back side cooling of the shuttle and substrate ensure uniform temperature control (from -50°C) during the etch process Test based on 1 KW configuration for sapphire etching (1 X 2” wafers) Process Etch rate ICP Power RF Power Sapphire 300 nm/min 1 KW 280 W No resist damage when operating at full ICP and RF power (Novolak type photoresist baked at 110°C) Corial 200I

Icp source 12/1/2018 Reactor Uniformity Benchmark uniformity test: 500 nm etching of thermal oxide (8” wafers) Process Etch depth Uniformity ICP Power RF Power Thermal SiO2 500 nm ± 2.2% 800 W 150 W Remaining 100 nm measured by ellipsometry Measurement performed with 5 mm edge exclusion Corial 200I

Shuttle holding approach corial 200i

Shuttle holding approach 12/1/2018 Benefits Quick adaptation to sample shape and size Optimum process conditions with NO modification of process chamber Limited cross contamination between processes by using dedicated shuttles Shuttles for single wafer treatment: 1 x 2”, 1 x 3”, 1 x 4”, 1 x 6”, 1 x 8” Shuttles for batch processing : 7 x 2”, 3 x 3” Customized shuttles are available (4” x 4”, 5” x 5”, etc) Corial 200I

Shuttle holding approach 12/1/2018 Portfolio Clamping ring Quartz shuttle Wafers Wafer Moving plate O’rings O’ring Aluminum table Guaranteed no wafer damage due to SOFT wafer clamping Corial 200I

Performances icp-rie processes Corial 200I

Fluorinated chemistry ICP-RIE of SI 12/1/2018 Fluorinated chemistry High Resolution ICP-RIE of Si ICP-RIE of Si microlenses 40 µm high Corial 200I

ICP-RIE OF OXIDES AND NITRIDES 12/1/2018 Fluorinated chemistry ICP-RIE of SiO2 ICP-RIE of Si3N4 ICP-RIE of SiO2 Microlenses Corial 200I

ICP-RIE OF METALS & DIAMOND 12/1/2018 Tapered ICP-RIE of Mo ICP-RIE of Ta ICP-RIE of Diamond Corial 200I

RIE of InP 0.1 µm lines and spaces ICP-RIE of inp 12/1/2018 CH4/H2 chemistry RIE of InP 0.1 µm lines and spaces Deep RIE etching of InP Corial 200I

High etch rates (nm/min) (vs mask) (across wafer) Process Mask 12/1/2018 Excellent Uniformities Process Mask Etch rate (nm/min) Selectivity (vs mask) Uniformity (across wafer) Polymers PR 800 1 ±5% Si 500 > 5 ±3% SiO2 400 > 3 Si3N4 350 > 4 Diamond > 25 InP 1200 Nb 250 > 2 Ti 120 0.3 Corial 200I

Performances deprocessing processes corial 200I

CONTROL OF SAMPLE TEMPERATURE 12/1/2018 CORIAL’S advantage Tight control of sample temperature with helium backside cooling of wafer, dies and packaged dies 4 METAL LAYERS REVEALED OVERHEATING LEADS TO METAL LIFT OFF! NO METAL LIFT ELECTRICAL FUNCTIONALITY MAINTAINED Al TECHNOLOGY WITHOUT TEMPERATURE CONTROL TEMPERATURE > 150°C CORIAL LOW TEMP. DEPROCESSING TEMPERATURE < 100°C Corial 200I

Delayering for advanced technology nodes Deprocessing on wafer 12/1/2018 Delayering for advanced technology nodes 28 NM TECHNOLOGY 20 NM TECHNOLOGY 300 NM/MIN ETCH RATE 200 NM/MIN ETCH RATE > 50:1 SELECTIVITY TO Al/Cu MASK > 50:1 SELECTIVITY TO Al/Cu MASK LOW-K DIELECTRIC ETCHING ULTRA LOW-K DIELECTRIC ETCHING Corial 200I

Deprocessing on wafer Isotropic etching with NO RF biasing 12/1/2018 Isotropic etching with NO RF biasing Anisotropic etching with low RF biasing Exposure of 7 metal levels (Cu technology) Corial 200I

Deprocessing on wafer 3 metal level exposure (Al technology) 12/1/2018 3 metal level exposure (Al technology) 5 metal level exposure (Cu technology) 4 metal level exposure (Cu technology) Corial 200I

Process performances 200 mm wafer Process Underlayer Etch rate 12/1/2018 On Wafer 200 mm wafer Process Underlayer Etch rate (µm/min) Selectivity (vs. mask) Polyimide Si3N4 > 1 > 50 SiO2 > 0.3 > 1.5 > 0.15 - SiO2 / TiN TiN 0.05 > 10 Aluminum (load-lock required) 1 Titanium > 0.1 > 2 Corial 200I

Performances sputter-etch processes Corial 200I

METAL RIE SPUTTER-ETCH MODE 12/1/2018 Retractable Liner Ni COATED LINER TO COLLECT SPUTTERED MATERIALS IN METAL RIE SPUTTER-ETCH MODE Pt SPUTTERING WITH PR MASK Corial 200I

usability corial 200I

Process control software 12/1/2018 COSMA COSMA CORIAL OPERATING SYSTEM FOR MACHINE The simplest, most efficient software to develop processes, operate, and maintain CORIAL systems DESKTOP APPLICATION Process Editing I Process Adjustment I Process Operation I Process Tracability I System Maintenance REMOTE CONTROL Corial D250 / D250L

Deprocessing software 12/1/2018 COSMA RS DISPLAY UP TO 4 PARAMETERS FROM A RUN Simple and efficient software to analyze process runs and accelerate process development REMOTE ANALYSIS OF RUNS DRAG AND DROP CURVES TO CHECK PROCESS REPEATABILITY Corial 200I

End point detection Real-Time etch rate measurement 12/1/2018 EPD with laser A CCD camera and laser diode, in the same measuring head, enables simultaneous visualization of the wafer surface and the laser beam impact on it. A 20 µm diameter laser spot facilitates the record of interference signals. Real-Time etch rate measurement Real-Time etched depth measurement Corial 200I

Industry-leading uniformity for etching a variety of materials Corial 200I 12/1/2018 Industry-leading uniformity for etching a variety of materials ICP-RIE capabilities over a variety of materials including silicon, silicon compounds, metals, InP and polymers Uses fluorine- and oxygen-based chemistries to provide leading edge etch rates and uniformities Adaptable to a wide range of substrate sizes: wafer pieces, 1x2’’ to 7x2; 1x3’’ to 3x3’’; 1x4’’; 1x6’’; 1x8’’  Corial 200I