ENGR 581 Work Cell Integration:

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Presentation transcript:

ENGR 581 Work Cell Integration: Engineering Considerations – An Introduction

Questions to Consider What are design considerations for a work cell? What makes up an integrated work cell? How are work cells implemented? What type of equipment is interfaced in a work cell? What are the goals in work cell integration? (think big picture)

Some Design Considerations

Size / Shape / Space : Product

Size / Shape / Space : Process

Part Delivery - Feeders

Part Delivery - Conveyors

Part Delivery - Conveyors

Part Loading/Unloading

Part Loading/Unloading

Part Loading/Unloading

Process Status: Andon Lights

Access: Equipment

Access: People

Arrangement: Work Height

Arrangement: Cell/Line Layout

Arrangement: Organization

Arrangement: Zoning

Arrangement: Fixturing

Safety: Access

Safety: Activation

Safety: Guarding

Safety: Good Lighting/Mirrors

Quality Assurance: Part Check

Quality Assurance: Part Check

QA: Process Check

Work Instructions

Work Instructions

Support Systems: Pneumatics

Support Systems: Hydraulic

Controller : Process

Controller : Cell

Work Cell Integration Goals: Control of output / Predictability Waste reduction / Flow of product Increased safety Increased process quality / Reliability Downtime reduction

For Next Time Find literature / sources related to brownfield (brown field)/ greenfield (green field) implementation practices. Compare the two. Consider benefits / problems / constraints associated with work cell implementation

For Next Time Determine other important factors considered in the design phase of a cell Be prepared to present your findings – you may share some of your own industrial experiences to add value

Related Topics To Investigate: Work Cell Standardization Lean / 5S / Flow Mfg. Time / Space Constraints Interface Requirements / Advances in Computer Technology