ENGR 581 Work Cell Integration: Engineering Considerations – An Introduction
Questions to Consider What are design considerations for a work cell? What makes up an integrated work cell? How are work cells implemented? What type of equipment is interfaced in a work cell? What are the goals in work cell integration? (think big picture)
Some Design Considerations
Size / Shape / Space : Product
Size / Shape / Space : Process
Part Delivery - Feeders
Part Delivery - Conveyors
Part Delivery - Conveyors
Part Loading/Unloading
Part Loading/Unloading
Part Loading/Unloading
Process Status: Andon Lights
Access: Equipment
Access: People
Arrangement: Work Height
Arrangement: Cell/Line Layout
Arrangement: Organization
Arrangement: Zoning
Arrangement: Fixturing
Safety: Access
Safety: Activation
Safety: Guarding
Safety: Good Lighting/Mirrors
Quality Assurance: Part Check
Quality Assurance: Part Check
QA: Process Check
Work Instructions
Work Instructions
Support Systems: Pneumatics
Support Systems: Hydraulic
Controller : Process
Controller : Cell
Work Cell Integration Goals: Control of output / Predictability Waste reduction / Flow of product Increased safety Increased process quality / Reliability Downtime reduction
For Next Time Find literature / sources related to brownfield (brown field)/ greenfield (green field) implementation practices. Compare the two. Consider benefits / problems / constraints associated with work cell implementation
For Next Time Determine other important factors considered in the design phase of a cell Be prepared to present your findings – you may share some of your own industrial experiences to add value
Related Topics To Investigate: Work Cell Standardization Lean / 5S / Flow Mfg. Time / Space Constraints Interface Requirements / Advances in Computer Technology