Total Productive Maintenance © Imants

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Total Productive Maintenance © Imants http://www.managementsupport.com The TPM Guide Total Productive Maintenance © Imants http://www.managementsupport.com

© Imants http://www.managementsupport.com 3. TPM principles Increase Overall Equipment Effectiveness (OEE) Improve existing planned maintenance systems The operator is the best condition monitor Provide training to upgrade operations and maintenance skills Involve everyone and utilize cross-functional teamwork © Imants http://www.managementsupport.com

Equipment failure / breakdowns Minor stopping / idling 4. Eight major pillars of TPM 4.2. Equipment and process improvement 4.2.1. Equipment losses Downtime loss Speed loss Quality loss Equipment failure / breakdowns Set-up / adjustments Minor stopping / idling Reduced speed Process errors Rework / scrap © Imants http://www.managementsupport.com

© Imants http://www.managementsupport.com 5. TPM Implementation 5.11. Develop early equipment management program(2) Existing machines: analyze historical records for trends of types of failures frequency of component failures root causes of failures determine how to eliminate the problem and reduce maintenance through an equipment design change or by changing the process © Imants http://www.managementsupport.com

© Imants http://www.managementsupport.com 6. TPM Benefits Increased equipment productivity Reduced equipment downtime Increased plant capacity Lower maintenance and production costs Approaching zero equipment-caused defects Enhanced job satisfaction Increased Return On Investment © Imants http://www.managementsupport.com

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