Service for increased productivity Quintin Thom ABB © ABB Ltd - Page 1

Productivity? It’s lost every hour in the factory Actual Costs & capacity for : output 100 units 60 units INPUT LOSSES OUTPUT The average factory OEE - Overall Equipment Effectiveness is 60%

SCOOPE ® - Measures OEE SCOOPE® LOSSES Measures performance Breakdowns AVAILABILITY SPEED QUALITY SCOOPE® LOSSES Breakdowns Idling & minor stops Process defects Identifies problem Set up & adjustments Reduced speed Yield

SCOOPE® Measures OEE Identifies losses, problems, quality issues Per line, per machine, per product, per order Highlights improvement opportunities Payback usually within less than 6 months Every micro-second of loss identified

ARMADACMS - Advanced Rotating Machine Diagnostics ! ARMADA CONDITION MONITORING SYSTEM

ARMADACMS - Knowledge in advance 80% of rotating machine problems can be detected before breakdown Mechanical bearing misalignment looseness Electrical contamination aging coil looseness

maintenance-tv.com for knowledge A public Web site best practices maintenance information tools, products, software database, benchmarking remote diagnostics root cause analysis

Centers of excellence generate and deploy knowledge ABB An Intranet for MMC’s Maintenance Methodology Centers Knowledge factories Experts System databases ABB ABB ABB

3 ways to reduce losses and increase productivity SCOOPE® LOSSES ARMADACMS Measures OEE Predicts maintenance levels maintenance-tv.com + MMC’s knowledge, benchmarks, best practices