UCSB Module Assembly Week of 11/28 – 12/2/05 Week of 11/28 – 12/2/2005

FNAL & UCSB Inventory – 11/28/05   Hybrids Sensors Frames FNAL UCSB ST HPK IT L12sd 57 204 73 213 541 276 735 - 190 498 L12su 89 257 L12pd 98 152 308 423 L12pu 56 187 85 395 L34pu 52 349 L56pu 103 216 2 272 5 153 32 R5p 102 23 78 168 R5s 6 88 68 130 R6 70 53 223 269 R7 14 93 282 Week of 11/28 – 12/2/2005

FNAL Module Assembly Weekly Cumulative A B C % A or B L12pu 109 2   A B C % A or B L12pu 109 2 100.0% L12pd 169 5 97.2% L12su 170 17 14 93.0% L12sd 23 1 132 18 3 98.0% L34p 43 623 29 8 98.8% L56p 768 31 98.3% Total 66 1971 102 44 97.9% Week of 11/28 – 12/2/2005

UCSB Module Assembly Weekly Cumulative A B C % A or B LEFT TO BUILD*   Weekly Cumulative A B C % A or B LEFT TO BUILD* % to Build L12pu 107 5 2 98.2% 158 58.5% L12pd 116 1 100.0% 153 56.7% L12su 31 237 87.8% L12sd 37 231 85.6% L34p 6 449 229 33.5% L56p 718 11 99.7% 111 13.2% TOB total 1458 27 4 1119 43.0% R5N 16 220 8 99.6% 132 36.7% R5S 98.0% 115 31.9% R6 12 309 13 182 36.1% R7 26 230 17 99.2% 14 5.4% TEC total 54 996 46 9 99.1% 443 29.8% Grand Total 60 2454 73 99.5% 1562 38.2% * This is based on UCSB building 50% of the minimum number of modules needed of each type. Includes no spares. Grade C not included. For R7, this assumes 261(18%) modules built at UCSB, 400(28%) at FNAL & 779(54%) at Lyon. Week of 11/28 – 12/2/2005

US Module Assembly Weekly Cumulative A B C % A or B L12pu 213 7 2   A B C % A or B L12pu 213 7 2 99.0% L12pd 285 6 5 98.3% L12su 201 19 14 94.0% L12sd 23 1 169 20 3 98.4% L34p 49 1072 35 8 99.3% L56p 1486 42 16 R5N 220 99.5% R5S 237 97.9% R6 12 309 13 99.7% R7 26 230 17 99.1% Total 126 4 4425 175 57 98.8% Week of 11/28 – 12/2/2005

Wire Bonding at UCSB Modules: Backsides: Bias retrofits: Hybrids: 42 TEC R5 6 TEC R5 STEREO 18 TEC R7 6 TOB 4 CHIP Backsides: All above plus 48 TOB 6 chip 12 TOB 4 chip Bias retrofits: 136 TOB 6 chip Hybrids: 12 TOB P 4U 30 TEC 6D.5.1 8 TEC 4U.6 20 TOB 6 chip modules have been sent to FNAL for the wire bias retrofit. Week of 11/28 – 12/2/2005

Module Assembly The gantry U-axis has gotten an encoder error several times over the last couple days. This requires restarting the assembly of the plate. Usually using recover mode. We reconnected all the cables and reseated the U-axis amplifier card. In the past, one of these cards went bad with similar symptoms. On the last plate assembled on Friday, the U-motor went into oscillation and emergency stopped. This resulted in the chipping of the corner of a TEC R7 sensor. This failure of the U-motor has happened 2 or 3 times in the last year. It may or may not be related to the encoder error problem. FNAl is sending a spare amplifier card they have for the gantry U axis. We will install this today and do some test runs. Week of 11/28 – 12/2/2005