RMS2 Rapid Motion Scanner

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Presentation transcript:

RMS2 Rapid Motion Scanner

RMS2 – Rapid Motion Scanner High Speed Remote Access C-Scan Imaging System

RMS2 – Rapid Motion Scanner Remote access C-scan imaging system: A-scan, B-scan, C-scan imaging of large areas Scan width of up to 600mm Range of scanning heads for varied applications Powerful acquisition / analysis / reporting software

RMS2 – Rapid Motion Scanner Three Scanning Head Options: RMS2 600 RMS2 450 RMS2 300

RMS2 – Rapid Motion Scanner 600mm maximum scan width Longitudinal scanning Minimum Diameter 5.5 metres Circumferential scanning around large pipes / vessels Minimum diameter 650mm

RMS2 – Rapid Motion Scanner RMS2 600 - Scanning Speeds Area Resolution Time Coverage Per Hour 1000 x 600mm 10 x 10mm 2.35 min 13.94 m² 5 x 5mm 5.09 min 6.99 m² 2 x 2mm 13 min 2.77 m²

RMS2 – Rapid Motion Scanner 300mm maximum scan width Longitudinal scanning Minimum Diameter 1.4 metres Circumferential scanning around pipes / vessels Minimum diameter 650mm

RMS2 – Rapid Motion Scanner RMS2 300 - Scanning Speeds Area Resolution Time Coverage Per Hour 1000 x 300mm 10 x 10mm 1.50 min 9.82 m² 5 x 5mm 3.39 min 4.93 m² 2 x 2mm 9.08 min 1.97 m²

RMS2 – Rapid Motion Scanner 450mm maximum scan width Designed for circumferential scans around smaller pipe-work / vessels Minimum diameter 152mm Capable of longitudinal scans on large diameter structures or flat plate

RMS2 – Rapid Motion Scanner RMS2 450 - Scanning Speeds Area Resolution Time Coverage Per Hour 1000 x 450mm 10 x 10mm 2.12 min 12.27 m² 5 x 5mm 4.30 min 6.00 m² 2 x 2mm 11 min 2.45 m²

RMS2 – Rapid Motion Scanner Ruggedized, low maintenance scanning heads Scanner mounted video camera for live video feed from the RMS2 scanner

RMS2 – Rapid Motion Scanner Magnetic wheels provide 100kg pull-off force 5 times the weight of the tractor unit

RMS2 – Rapid Motion Scanner Probe travels at 730mm per second Operator adjustable forward / backward step resolution Minimum 1mm step

RMS2 – Rapid Motion Scanner Supplied with 2 x 5MHz Focused, water coupled single crystal composite transducer, (1 x 40mm & 1 x 75mm Focal Length) Probes available: Thickness of material Frequency Focal Length < 6mm 10 MHz  35mm 6mm -> 12.5mm 5 MHz 40mm 12.5mm -> 50mm 75mm 50mm + 2.5 MHz Not focused

RMS2 – Rapid Motion Scanner Water column technique and multiple gates allows external & internal corrosion mapping in one scan. Fully gimballed probe holder to ride surface irregularities.

RMS2 – Rapid Motion Scanner Ruggedized UT / Electronics module with laptop recess

RMS2 – Rapid Motion Scanner Electric water pump with constant flow output Supplied with 15M umbilical & water hose Additional 30M umbilical cables can purchased Maximum umbilical length 30M

RMS2 – Rapid Motion Scanner Full Steering control built into software Secondary / backup steering control via manual joystick

Powerful, intuitive software suite RMS2 – Software Powerful, intuitive software suite Seamlessly integrated scanner control, data acquisition, analysis and reporting tools

User friendly, modular interface RMS2 – Software User friendly, modular interface Quickly hide infrequently used controls Restore hidden controls with one click Save favourite screen layouts

Real-time A-scan and C-Scan display during scan RMS2 – Software Real-time A-scan and C-Scan display during scan

RMS2 – Software Multiple A-scan gates Several gate types: Combination of Peak, Flank, Fixed position (Surface Measurement) or Amplitude

RMS2 – Software Fully captured A-scan and adjustable gate configuration for accurate post inspection analysis

Full scan replay with multiple gates: RMS2 – Software Full scan replay with multiple gates: Near side (external) defect sizing Far side (internal) defect sizing Composite analysis

2D C-scan view with custom colour palettes RMS2 – Software 2D C-scan view with custom colour palettes

RMS2 – Software Rotating 3D C-scan view

Cross sectional B-scan view taken from cursor position of C-scan RMS2 – Software Cross sectional B-scan view taken from cursor position of C-scan

Cross sectional B-scan view taken from cursor position of C-scan RMS2 – Software Cross sectional B-scan view taken from cursor position of C-scan

Save C-Scan data along with A-Scan and gates RMS2 – Software Save C-Scan data along with A-Scan and gates Export A-scan, B-scan, C-scan and 3D views as digital images Export C-Scan data as .CSV files for MS Excel Comprehensive report printing options

RMS2 – Technical Specification Maximum Resolution  1 x 1mm Nominal Scan width 300mm 450mm 600mm Minimum Circumferential diameter scanning 650mm 152mm Nominal coverage per hour 5 mm x 5 mm resolution    4.93 m² 6.00 m² 6.99 m² Longitudinal Scanning minimum diameter 1.4m Flat plate 5.5m

RMS2 – Technical Specification The RMS2 unit technical performance is illustrated on the following sample reports The smallest defect, (2 mm diameter x 5 mm deep) was consistently detected using a 2 mm x 2 mm scanning resolution on a 35 mm thick plate when using a 5 MHz transducer with a 50 mm focal length. 

RMS2 – Technical Specification The machined slots are from 1 mm loss to 18 mm loss and the holes are of varying diameters but the same 5 mm depth.

RMS2 – Technical Specification Typical speeds for different resolutions are: 300 mm per second scanning at 1 mm x 1 mm resolution 730 mm per second scanning at 2 mm x 2 mm resolution Amplitude based analysis is able to define 0.004” loss (0.1 mm) The 3D reporting feature ensures hydrogen blistering and similar type defects can be readily identified rather than just assumed as is the case with just 2D C-scan imaging.

Typical applications of the RMS2 RMS2 – Applications Typical applications of the RMS2 Corrosion mapping of: Above and below ground storage tank floors, shells and roofs Pressure vessels including identification of hydrogen blistering Process pipe work Offshore loading /unloading jetty lines once the unit has been applied by rope access crew Ships hulls and similar marine vessels Fracture detection in pressure vessels including de-lamination checks

USER BENEFITS - STORAGE TANKS RMS2 – Applications USER BENEFITS - STORAGE TANKS An RMS2 inspection of a tank shell or roof provides a detailed C scan report and improved coverage of the area targeted for inspection. Eliminating the need to use scaffolding or rope access to perform manual UT thickness gauging inspection Maximise the ability to detect corrosion by taking 600 mm wide scan from bottom to top Permanent hard and soft copy record of the results which can be retrieved at any future date. In this photo – the RMS2 system is shown on an oil tanker hull. The system is able (in most cases) to do a complete hull pass in a single scan (around the bottom of the ship). Completely water-proof and explosion-proof designs can be produced for use while the ship is underway.

RMS2 – Applications USER BENEFITS - STORAGE TANKS Rapid data collection and real time analysis of the inspection. Computer generated report in lieu of totally manual reports. Reduced safety risks by minimising the use of scaffolding, rope access and tank roof walk boards. In this photo – the RMS2 system is shown on an oil tanker hull. The system is able (in most cases) to do a complete hull pass in a single scan (around the bottom of the ship). Completely water-proof and explosion-proof designs can be produced for use while the ship is underway.

Outlined area illustrating cross section of corroded area for 3D view RMS2 – Applications Corrosion Mapping - Storage Tank Shell or Roof Outlined area illustrating cross section of corroded area for 3D view

RMS2 – Applications Corrosion Inspection - Pressure Vessels or Heat Exchanger Shells

RMS2 – Applications Typical 2D & 3D Images of Hydrogen blistering

RMS2 – Applications Typical A scan, 2D & 3D Reporting Images of Hydrogen blistering

RMS2 – Applications Corrosion Inspection - Process Piping

RMS2 – Applications Corrosion Inspection - loading and unloading Jetty line Pipe work

RMS2 – Rapid Motion Scanner Fully featured, versatile remote access C-scan imaging system Rapid scanning of large areas Powerful array of acquisition, analysis and reporting tools

www.silverwinguk.com Silverwing NOT OPERATOR DEPENDENT TECHNOLOGY DRIVEN