Operational Strategies: Lean Production

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Presentation transcript:

Operational Strategies: Lean Production A2 Business Studies

Aims and Objectives Aim: Understand Kaizen Objectives: Define Kaizen Explain Kaizen Analyse Kaizen Evaluate Kaizen

Starter Define simultaneous engineering and JIT. Explain how simultaneous engineering and JIT can reduce waste and increase productivity. What does the success of simultaneous engineering and JIT depend on?

Kaizen Kaizen (or ‘continuous improvement’) is an approach of constantly introducing small incremental changes in a business in order to improve quality or efficiency.

Kaizen Process of making small changes to production process. Ideas come from employees who work on shop floor. Therefore less likely to be radically different and are easier to implement. Small improvements less likely to require large capital investments. All employees should look for ways to continually improve their own performance. Encourages employees to take ownership for their work which reinforces team working and motivates.

Kaizen Analysis - Improves efficiency and productivity. - Reduces waste - Employees feel empowered - Acts as a motivating tool - Little capital investment required - May be conflict between managers and workers ideas. - If workers ideas are not implemented fully may be demotivating http://www.youtube.com/watch?v=bZnqWZVEpzs&feature=related

Kaizen Evaluation What does the success of implementing Kaizen depend on? Culture and ethos of the business and the relationship between managers and workers! Trained and motivated workforce.

Lean Production 18 Mark Question June 2012 Plan on sheet first!

Good Application

Good Analysis

Good Evaluation