Sofient Solutions SCF-86, 2 nd Floor, Phase XI, Mohali (Punjab) Phone No: , Sofient Works Appliance Website:

Why Sofient Works Appliance Website:

SWA is like a Virtual Shop Floor Supervisor present every where all the time. Website:

Captures All Events At the Time of Happening From the Place of Happening Website:

Real Time Message Display on Shop Floor Scrolls Current Status on Efficiency and Production to keep People Informed, Involved, and Motivated. Website:

Provides Analysis on following Parameters. Efficiency (OEE) Down Time Production Speed Rate Machine Log Website:

How all this helps ? Helps to find out the key Issues Affecting Productivity. Helps in appropriate Decision making. Identifies Production / Engineering Areas Requiring Improvisation Provides real-time reports for Current Equipment / Production Status locally or at a remote location (Optional) Link with existing ERP averts manual production data Entry An Essential Basic TPM Tool for Down Time Analysis Analytics provide Reports on Production / Down Time / Efficiency by Equipment / Shift / Operator / Product etc. Website:

SWA for Liquid Line ? Website:

Liquid Line Layout De-cartoningWashing FillingSealing Visual Inspection Dozing Cap Labeling & Printing Visual Inspection CollatorCarton Taping Visual Inspection Shipping Touch Screen Monitor for Filling Sensor 1 Sensor 4 Sensor 3 Sensor 2 Sensor 5 Sensor 6 Touch Screen Monitor for Packing Common Display Scrolling Current Production Status of both Liquid Lines Website:

Process 1.De-cartoning 2. Bottle Washing 3. Visual Inspection 4. Filling & Sealing 5.Dozing Cap 6. Visual Inspection 7. Labeling & Printing 8. Visual Inspection 9. Collator 10. Carton Taping 11.Weighing 12. Stripping Identified Process for Sensors Website:

Factory Pulse in Production Factory Pulse with Plant Head Factory Pulse Server With Prod. Head Filling Line 1 Touch Monitor Interface Hardware for Liquid Lines On-Line Display For Liquids Area Packing Line 1 Touch Monitor Filling Line 2 Touch Monitor Packing Line 2 Touch Monitor Sensors Factory Pulse Data Collection Network Website:

Provides Quantitative Information on following Aspects De-cartoned Bottles Rejection Before Filling Bottles Filled Rejection After Filling Rejection after Labeling Total Packed for Shipping Equipment Down Time Effective Utilization (Efficiency) Website:

Implementation Master System of SWA Server (Software) will be installed on the PC with Production Head for Data Acquisition. PCs in Production and PC with Plant Head shall be installed with SWA Reporting and On-Line Status Display Software. Each of the Two Filling & Packing lines shall be installed with Six sensors for Production data capturing. There shall be two Touch Screen Monitors on each of the lines, one for Filling and second for Packing for Down Time allocation. Training to Supervisors and operators on both lines shall be provided by Sofient. Website:

Reports and Analysis Website:

Website:

Histogram of OEE Website:

Hourly QEE Website:

Website:

Production Analysis Website:

Website:

Downtime Analysis Website:

Machine Log Website:

Speed Rate Graph Website:

Thank You Team SWA Sofient Solutions SCF-86, 2 nd Floor, Phase XI, Mohali (Punjab) Phone No: , Website: