Seamless Integration and Machine Upgrade

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Presentation transcript:

Seamless Integration and Machine Upgrade

More Than 20+ Years Experiences in Controller Protocols We now can speak a lot of machine languages Factory automation: PLCs, inverters, robotic arms, CNC, motors, … Building automation: BACnet, KNX, … Smart grid: DL/T 645, IEC 104, … Automotive automation: CANopen, J1939, … OPC UA Industrial equipment Barcode scanner Weighing instruments Tower lights (Alarm lights) And more …

The Need for a Protocol Gateway To improve the factory efficiency, monitor day-to-day data is a must. But, collecting data from machines can be hard. They all speak different languages (protocols) An universal protocol is then invented: OPC UA <Control Room> What?? Well Done! Estimate performance -> then you can predict your machine Data collection comes first!

The Need for a Protocol Gateway To help machines communicate It may be costly and difficult to use proprietary protocols Tight budgets always exist No budget to buy a new machine Modifying existing ones is preferred Cost-effective to use standard protocols OPC UA MQTT MODBUS

cMT Gateway Product Line (Built-in Wi-Fi) cMT-G03 (Serial Bridge) cMT-G04 (Ethernet Bridge)

Features OPC UA server and client MQTT server and client Certified OPC UA server Authorization can be enabled with username/password and X.509 certificate MQTT server and client Data logger (EBPro V6.01.02) Can synchronize to database servers Event detector (EBPro V6.01.02) Events can also be synchronized to database servers Support email events EasyAccess 2.0 – remote access your machine Macros for automating day-to-day work or unit conversion Model-specific features Ethernet separation – secure your machine network Support Wi-Fi Modbus has no password protection

Feature | OPC UA Certified https://opcfoundation.org/products/view/cmt-g01 Complied with OPC UA standard and interoperable with other products Certification includes Compliance testing Usability (Ease of use) Behavior (User-expected behavior) Interoperability (with at least 5 UA clients) Efficiency (36-hour rally test)

Applications OEM machine Brand X PLC Brand Y HMI (may or may not be Weintek’s) Use cMT-G01 as OPC UA protocol gateway With the capability to use EA2.0 pass-through to remotely access the PLCs program (online monitoring, modifying, downloading…)

Applications A garment/clothing factory collects data using MQTT Worker efficiency (e.g. sewing speed) Goods tracking

1 | cMT-G01 Supports OPC UA/MQTT/MODBUS Hardware connectivity Announced in Jan 2017 Supports OPC UA/MQTT/MODBUS Hardware connectivity 2 separate Ethernet ports Connects to (1) machine network (2) company/factory network 3 serial ports (RS232, RS485-2W and RS485-4W) Connects to 3 different devices at the same time LAN2 LAN1 COM 1 RS232 COM 2 RS485-2/4W COM 3 RS485-2W

1 | cMT-G01 Ethernet Serial Use additional comm. Interface of PLC Connects to Siemens S7- 200/300, Rockwell, etc. - COM1 RS232 - COM2 RS485 2W - cOM3 RS485 2W/4W Ethernet Connects to Siemens, Rockwell, Mitsubishi, etc. PLCs or controllers - 1 x Factory WAN - 1 x Machine LAN And more… - EasyAccess2.0 - Emails - Time Synchronization OPC UA/MQTT/EA 2.0 Use additional comm. Interface of PLC (serial or Ethernet)

2 | cMT-G02 (Built-in Wi-Fi) Announced in Jan 2018 IIoT gateway with Wi-Fi capability No need to re-wire Ethernet cables Hardware connectivity 1 Ethernet port Connects to machine network 1 Wi-Fi interface Connects to company/factory network 3 serial ports (RS232, RS485-2W and RS485-4W) Connects to 3 different devices at the same time Wi-Fi LAN COM 1 RS232 COM 2 RS485-2/4W COM 3 RS485-2W

2 | cMT-G02 (Built-in Wi-Fi) Serial Connects to Siemens S7- 200/300, Rockwell, etc. - COM1 RS232 - COM2 RS485 2W - cOM3 RS485 2W/4W Ethernet Connects to Siemens, Rockwell, Mitsubishi, etc. PLCs or controllers - 1 x Factory Wi-Fi - 1 x Machine LAN And more… - EasyAccess2.0 - Emails - Time Synchronization OPC UA/MQTT/EA2.0 Use additional comm. Interface of PLC (serial or Ethernet)

3 | cMT-G03 (Serial Bridge) Upgrade your existing serial-based controller and touch panel without modifying any code Transparent (pass-through) between COM1 and COM2 Protocol analyzer for PLC address mapping (like a Wireshark for serial ports) Hardware connectivity 1 Ethernet port Connects to machine network Transparent serial port (RS232, RS485-2W or RS485-4W) One for existing HMI and one for existing PLC COM 1 In Serial bridge COM 2 Out

3 | cMT-G03 (Serial Bridge) Similar to a serial-based Wireshark Company/Factory Network MQTT, OPC UA, MODBUS RS232/RS485-2W/4W

3 | cMT-G03 (Serial Bridge) OPC UA/MQTT/EA2.0 No additional serial interface needed serial serial serial

3 | cMT-G03 (Serial Bridge) Supported Drivers Brands Driver Coverage # CD Automation All 1 ELSIST S.r.l. 2 FATEK AUTOMATION Corporation KEYENCE Corporation 4 KOYO ELECTRONICS CO., LTD. LS industrial Systems LS MASTER-K MODBUS RTU LS Mecapion LS Mecapion Metronix AnyPack Mitsubishi Electric Corporation 20 MODBUS IDA 6 OMRON Corporation Panasonic Electric Works PLCs (no servomotors) Rockwell Automation, Inc. Allen-Branley CompactLogix/FlexLogix Allen-Branley DF1 Allen-Branley PLC5 3 Schneider Electric Industries All but Unitelway 5 Shenzhen Inovance technology Co., Ltd Siemens AG (*1) TI505 TI565 Trio Motion Technology *1: For token-based bus, such as MPI, no pass-through is needed.

4 | cMT-G04 (Ethernet Bridge) IIoT gateway with Ethernet bridge Save wiring cost with built-in Ethernet switch SW1 and SW2 connect to machine network LAN port connects to company/factory network SW1 Switch (With IP) SW2 LAN

4 | cMT-G04 (Ethernet Bridge) Company/Factory Network

4 | cMT-G04 (Ethernet Bridge) MACHINE With HMI OPC UA/MQTT/EA2.0 No additional serial interface needed LAN/WAN SW1 Ethernet SW2

SW1 to SW2 are connected via an internal Ethernet switch cMT-G01 cMT-G02 cMT-G03 cMT-G04 COM 1 RS232 LAN1 COM 1 RS232 Wi-Fi COM 1 In LAN SW1 (With IP Address) Switch SW2 COM 2 RS485-2/4W LAN2 COM 2 RS485-2/4W LAN Serial bridge COM 3 RS485-2W COM 3 RS485-2W COM 2 Out OPC UA MQTT Database Web LAN OPC UA MQTT Database Web OPC UA MQTT Database Web OPC UA MQTT Database Web Wi-Fi Gateway Serial Bridge Ethernet Bridge SW Feature Denotes a software feature COM1/2: RS232/RS485-2W/4W SW1 to SW2 are connected via an internal Ethernet switch HW Interface Denotes a hardware interface

How to Choose? If you can modify the controller programs If you cannot cMT-G01/G02 If you cannot cMT-G03/G04 G03 (Serial) G04 (Ethernet)

How to Choose? Wi-Fi Two Ethernet ports cMT-G02 Two Ethernet ports cMT-G01/G02/G04 Don’t want to have extra Ethernet switch cMT-G04

Ask US AT support@napa.fr QUESTIONS ? Ask US AT support@napa.fr