Application of DFA Technology for Improved Reliability and Operations

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Presentation transcript:

Application of DFA Technology for Improved Reliability and Operations Southwest Electric Distribution Exchange Tulsa, Oklahoma, May 3, 2018 Robert A. Peterson, P.E., Director Control Center and Emergency Preparedness robert.peterson@peci.com 512-924-1023 Pedernales Electric Cooperative Kim Bender Kim.Bender@bluebonnet.coop 979-203-9165 BlueBonnet Electric Cooperative Carl L. Benner, P.E. Research Assoc. Professor carl.benner@tamu.edu 979-676-0499 Texas A&M Engineering Dr. B. Don Russell, P.E. Distinguished Professor bdrussell@tamu.edu 979-845-7912 Texas A&M University 1

Presentation Overview Distribution operations – current practice and limitations Distribution Fault Anticipation (DFA) technology Texas Power Line-Caused Wildfire Mitigation project BlueBonnet EC experience with DFA technology Future deployment plans 2

Condition: Fault Induced Conductor Slap (FICS) Utility rarely knows it is happening. It is seldom diagnosed or fixed. Why Does It Matter? Dissatisfied customers. Repeated power quality problems. Repeated outages. Progressive damage, leading to more severe problems, including downed conductors. With DFA: Fully diagnosable and fixable. Conductor-to-conductor contact results in concentrated, high-temperature arcing that melts conductors. Such contact has broken multiple strands in this conductor. Dissatisfied Customers PQ Problems Outages Downed Conductors 3

Distribution Circuit Operating Paradigms Traditional Thinking Normal Operation Broken Major Event Outage Line Down Fire Time Conventional response starts after outage or other consequential event. Reality Normal Operation Precursor Events Broken Smart grid response still starts after outage or other consequential event. Find, Fix, Restore Key to better circuit management is awareness of actual circuit activity. 4

Distribution Circuit Operating Paradigms Actual Example Five FICS events caused two trip/close operations and three circuit lockouts, over a period of four years. All five were at the same location and had the same cause. Utility investigated some of the events but did not diagnose them correctly with conventional approaches. DFA was in a “blind study” mode during first events, so condition was not corrected. Today DFA reports this specific condition, after first event, enabling location and repair. Normal Operation Precursor Events Broken Repetitive FICS at the same location causes cumulative damage and eventually breaks conductors, causing safety hazards, in addition to power quality and reliability problems. 5

Distribution Fault Anticipation (DFA) Technology 6

DFA Monitoring Topology Failing Apparatus Substation Transformer High-fidelity DFA devices connect to conventional CTs and PTs, one per distribution circuit. Each DFA device is a single, 19” rack-mount device, with connections similar to those of a relay. 7

DFA Monitoring Topology Conventional CTs and PTs Network Network DFA Devices (in substations) (one DFA Device per Circuit) DFA Master Station (server computer) User Device (e.g., computer, tablet) Circuits Note: On-Line Waveform Classification Engine software performs waveform analysis in each DFA Device. Results are sent to the DFA Master Station for access by personnel. 8

Waveform Classification – Behind the Scenes Inputs: Substation CT and PT Waveforms Waveform Analytics Outputs: Event Reports DFA On-Line Waveform Classification Engine Event #1: Temporary fault cleared by trip/close of line recloser Event #2: Failing hot- line clamp (Signal Processing Performed by DFA Device in Substation) Event #3: Faulty 1200 kVAR line capacitor Event #4: Breaker lockout, caused by fault-induced conductor slap *Analytics applied to high-fidelity substation waveforms report on hydraulic line reclosers, switched line capacitors, apparatus failures, etc, without requiring communications to line devices. 9

Waveform Classification – Behind the Scenes DFA On-Line Waveform Classification Engine DFA Device software technologies Multi-rate polyphase filter banks for phase drift compensation Fuzzy expert system for classification Fuzzy dynamic time warping for shape recognition Hierarchical agglomerative clustering for recurrent faults Finite state machine for fault SOE identification Shape-based and event-specific feature extraction Hierarchical classification architecture for feature space dimensionality reduction (Signal Processing Performed by DFA Device in Substation) The DFA on-line waveform classification engine uses sophisticated software to analyze waveforms and thereby characterize circuit events. 10

Partial Loss of Vacuum in Capacitor Switch Use Case Summary Partial Loss of Vacuum in Capacitor Switch This utility controls line capacitors via radio and monitors kvars to confirm switching. DFA reported ‘severe restrike’ during switching 17 February 2017 and again five days later. The utility had no other indication of a problem. Utility used radio dispatch to determine the offending bank and then dispatched a crew. The bank’s suspect vacuum switch was tested and determined to have lost partial vacuum. The vacuum switch was replaced prior to failure, thus avoiding PQ problems and potential escalation of the problem to a full vacuum failure.

Crossarm Charred by Displaced Phase Conductor Use Case Summary Crossarm Charred by Displaced Phase Conductor The subject circuit has 109 miles of exposure. During a routine review of DFA records, the utility noted two similar faults, one day apart. Putting DFA fault current into model-based fault location software identified two possible locations, on two major branches. The major branches have electronic reclosers. One had “seen” the faults; the other had not. The problem was six spans from the prediction. Because of a broken insulator, a phase conductor was lying on and charring a wooden crossarm.

DFA Technology - Summary Conventional distribution operations have limited visibility (or awareness) of circuit events and conditions. DFA technology improves visibility (or awareness) of circuit events by applying a sophisticated on-line waveform classification engine to high-fidelity waveforms from CTs and PTs. Improved visibility enables improved circuit management and operations.

Texas Power Line-Caused Wildfire Mitigation Project

How Do Power Lines Cause Fires? Downed Conductors Clashing Conductors Vegetation Failing Apparatus

Texas Power Line-Caused Wildfire Mitigation Project Recognizing that many wildfires result from power line events, the Texas legislature is supporting the Texas Power Line-Caused Wildfire Mitigation project, based on Texas A&M Engineering’s DFA technology. Current Participants Austin Energy BTU (Bryan Texas Utilities) Mid-South Synergy Electric Coop Sam Houston Electric Coop Bluebonnet Electric Coop Concho Valley Electric Coop Pedernales Electric Coop United Cooperative Services Most DFA circuit monitors have been installed 12-15 months.

Texas Power Line-Caused Wildfire Mitigation Project Partial List of Events Detected and Corrected by Project Participants Detection and repair of substantial number of routine outages, without member calls. Detection and location of tree branch hanging on line and causing intermittent faults. Detection and location of intact tree intermittently pushing conductors together. Detection and location of broken insulator that resulted in conductor heavily charring a wooden crossarm. Detection and location of catastrophically failed lightning arrester. Detection and location of arc-tracked capacitor fuse barrel. These event have potential for fire ignition and also affect reliability and service quality.

BlueBonnet DFA Experiences and Future Plans

Bluebonnet Electric Cooperative 96,297 Meters 151 Feeders 47 Substations 16 DFA devices online 8 additional DFA devices are currently being installed

Recent Use of DFA at Bluebonnet Bluebonnet operators use multiple tools to manage circuit operations. A small percentage of line reclosers are monitored and can provided fault currents. Milsoft-based circuit model includes device locations and can estimate possible fault locations based on measured fault current levels. TWACS-based meters can be pinged to confirm outage locations. DFA provides another tool to aid in problem identification and location. Presentation will detail use to identify and locate faults/outages and to detect and locate capacitor problems.

Experiences at Bluebonnet Electric Cooperative

Bluebonnet Use Case #1 Arrester-Induced Fault and Outage Incident occurred on hot, fair-weather afternoon. Multiple members reported “blinks.” All were downstream of an unmonitored 70A recloser. Downstream of that recloser are 157 members and significant line miles (blue on map). Operator dispatched crews to search downstream of recloser.

Bluebonnet Use Case #1 Arrester-Induced Fault and Outage (cont’d) Operator then received DFA-based fault alert, including estimated fault current and prediction that the cause was a failed arrester. (Prediction of cause came from manual analysis by Texas A&M.) Operator redirected crews to search area predicted from DFA fault current estimate.

Bluebonnet Use Case #1 Arrester-Induced Fault and Outage (cont’d) Crew searched DFA-based location and found a failed arrester and blown transformer fuse three spans away. Having DFA report saved crew time (targeted search) and shortened outage.

Bluebonnet Use Case #1 Arrester-Induced Fault and Outage (cont’d) Failed arrester which was located 3 spans from prediction using DFA fault current estimate and Milsoft fault locator tool.

Bluebonnet Use Case #2 Outage Resolved without Member Call Operator noted DFA fault report and put DFA fault current estimate in Milsoft model to predict location. Pinging meters in targeted area identified one meter out of service, one span from predicted location. Crew found blown transformer fuse, caused by bird contact. Member was on vacation. Without DFA report, outage likely would have lasted until member returned home.

Bluebonnet Use Case #3 Another Outage Resolved without Member Call Operator noted DFA fault report and put DFA fault current estimate in Milsoft model to predict location. Pinging meters in targeted area identified two meters out of service, one span from predicted location. Crew found blown line fuse. Meter served two water wells at unmanned location. Without DFA report, outage may have persisted for a much longer period.

Bluebonnet Use Case #4 Failing Clamp A single member reported flickering lights. Lights were not flickering when trouble man was on-site. Tightened secondary connections and planned to emplace recording voltmeter. DFA reported ‘probable failure of switch or clamp.’ Patrol of primary found failing clamp a few spans upstream. Replacement fixed issue. DFA enabled quicker resolution of the problem and fewer man-hours of labor.

Bluebonnet Use Case #5 Reporting of Routine Capacitor Bank Failures DFA capacitor report indicated issues with three unmonitored, switched capacitors: Circuit T3, 450 kvar bank, phase A inoperable Circuit T5, 300 kvar bank, phase C inoperable Circuit A11, 300 kvar bank, phase B inoperable Operator wrote work orders and crews found and corrected the three issues predicted by DFA. Details (phases, bank sizes) provided by DFA were confirmed to be correct.

Bluebonnet Use Case #6 Detection of Capacitor Bank Fault DFA detected capacitor fault that resulted in loss of one phase. The next day Bluebonnet dispatched a crew. Crew found a failed phase capacitor. DFA-reported fault current was accurate for capacitor location.

Summary of Recent Use of DFA at Bluebonnet Bluebonnet operators have begun using DFA, along with existing tools, to manage circuit operations. DFA provides fault current estimates in some situations where Bluebonnet otherwise does not have fault current estimates. For events investigated, Bluebonnet estimates that DFA-reported fault currents, used in conjunction with Bluebonnet’s circuit models, put search crews within four pole spans 80% of the time. Bluebonnet also finds DFA capacitor reports accurate and valuable.

Pedernales – Use Summary and Future Plans Pedernales has had DFA on eleven circuits since early 2016. DFA has provided the sole actionable information for multiple problems and has provided a tool for forensic analysis of events. Pedernales plans to deploy DFA system wide: More than 200 circuits Deployment planned over three-year period

Application of DFA Technology for Improved Reliability and Operations Southwest Electric Distribution Exchange Tulsa, Oklahoma, May 3, 2018 Robert A. Peterson, P.E., Director Control Center and Emergency Preparedness robert.peterson@peci.com 512-924-1023 Pedernales Electric Cooperative Kim Bender Senior Operator Kim.Bender@bluebonnet.coop 979-203-9165 BlueBonnet Electric Cooperative Carl L. Benner, P.E. Research Assoc. Professor carl.benner@tamu.edu 979-676-0499 Texas A&M Engineering Dr. B. Don Russell, P.E. Distinguished Professor bdrussell@tamu.edu 979-845-7912 Texas A&M University 3333

End of formal presentation. Remaining slides for use only if necessary.

Pedernales DFA Experiences and Future Plans

Pedernales Facts and Figures Largest distribution cooperative in the United States 8,100 square-mile service territory, west of Austin, Texas • 290,654 meters Adding 1,300+ meters/month 21,800 miles of distribution (12.5kV, 25kV) 304 miles of transmission Pedernales instrumented ten circuits with DFA in early 2016.

Recurrent Fault Reported by DFA • BN-150 Serves area east of Blanco, Texas (orange lines on circuit map) 1008 Meters 153 miles of primary conductor • 7.2/12.5 kV DFA installed December 10, 2015 20

Recurrent Fault Reported by DFA March 6, 2016, DFA reported a recurrent fault on BN-150 SCADA system recorded the following: # DATE TIME EVENT LOCATION CURRENT 1 03/06/16 08:57:14.704 CG 14.41 336 2 01:30:47.129 14.99 322 3 01:30:46.704 14.81 319 4 01:30:46.046 14.91 320 5 01:30:36.418 15.03 6 00:55:22.518 15.21 317

Recurrent Fault Reported by DFA What did we know? No outage and no complaints of blinks Phase to ground fault on C phase Six events over nine-hour period 300 amps Behind single phase recloser that dropped about 15% of feeder load. Combining this information suggested the region outlined on the circuit map.

Recurrent Fault Reported by DFA DFA information provided actionable notice that a problem existed. Blink count confirmed which recloser was operating, consistent with information provided by DFA. A targeted patrol identified the source of the problem as a branch on the line.

Recurrent Fault Reported by DFA Results with DFA: Located and easily resolved the problem (branch on line) No damage to conductor Rural area Averted fire hazard Minimized crew time As a side benefit - corrected phasing on map Absent DFA: Likely would not have known about the problem Would have had a wildfire hazard

Forensic Use of DFA to Diagnose Fault • Fault events, 2/23/2016, BN-150. Initially reported to be lightning. The cause was a buzzard nest between the center and outside phase. The fault occurred several times, increasing each time before it tripped the breaker. Center phase conductor (A phase, 795 AAC) was damaged. Conductor broke at the insulator and fell to the ground on both sides of the pole.

Failed Vacuum Bottle on Capacitor Bank • DS-160, 7/8/2016. DFA reported capacitor with phase A not functioning. Investigation confirmed failed vacuum bottle on phase A.

Anomalous Event • RS-40, 10/6/16 Anomalous A-Gnd event 23 current pulses over a 13-second period. About 60 to nearly 100 amps. Too large for an individual load, even a motor start. Very consistent in both duration and separation – something mechanical. Possibilities: Some kind of large load (oil field) Burned out load controller Burned out recloser Burned out remote controlled switch Patrolled, interviewed, monitored Has not repeated Not able to identify any possible cause

Application of DFA Technology for Improved Reliability and Operations IEEE/IAS Rural Electric Power Conference Columbus, Ohio, 24 April 2017 Robert A. Peterson, P.E., Director Control Center and Emergency Preparedness robert.peterson@peci.com 512-924-1023 Carl L. Benner, P.E. Research Assoc. Professor carl.benner@tamu.edu 979-676-0499 Dr. B. Don Russell, P.E. Distinguished Professor bdrussell@tamu.edu 979-845-7912 Pedernales Electric Cooperative Texas A&M Engineering