IDM 355 Topics for Lean Quiz

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Presentation transcript:

IDM 355 Topics for Lean Quiz Dr. Joan A. Burtner Associate Professor Industrial and Systems Engineering Mercer University School of Engineering Macon, GA

Muda - Wasteful Practices Ch. 5 Besterfield Overproduction Delay (Waiting) Transportation Processing Inventory Wasted Motion Defective Parts/Products Dr. Joan Burtner Chair, Dept of Ind. Egr/ Ind Mgt 2014

5S’s Modified from Besterfield (SIMPLIFY or SORT) SIMPLIFY MEANS CLEARLY DISTINGUISHING BETWEEN WHAT IS NEEDED AND KEPT AND WHAT IS UNNEEDED AND THROWN OUT (STRAIGHTEN) STRAIGHTEN MEANS ORGANIZING THE WAY WE KEEP NECESSARY THINGS, MAKING IT EASIER TO FIND AND USE THEM (SCRUB or SHINE) SCRUB MEANS KEEPING THE FLOORS SWEPT, MACHINES AND FURNITURE CLEAN, AND ALL AREAS NEAT AND TIDY (STABILIZE or STANDARDIZE) STABILIZE DEVELOP BEST PRACTICES AND STANDARD OPERATING PROCEDURES BASED ON WHAT WAS LEARNED FROM THE FIRST THREE S’S (SUSTAIN) SUSTAIN MEANS ACHIEVING THE DISCIPLINE OR HABIT OF PROPERLY MAINTAINING CORRECT 5S PROCEDURES Dr. Joan Burtner Chair, Dept of Ind. Egr/ Ind Mgt 2014

Value Added vs. Non-Value-Added Discussion/ Subjective Point of View Value Stream Map Diagram Dr. Joan Burtner Chair, Dept of Ind. Egr/ Ind Mgt 2014