Some Design Recommendations For ASAP Studies

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Presentation transcript:

Some Design Recommendations For ASAP Studies Tim Kramer, Eli Lilly and Company Adam Rauk, Inventiv Clinical, LLC

Overarching Goal Determine temperatures, humidities and times that should be used to optimally determine shelf life (at 25°C/60% RH) Although degradation rate parameters are of interest, the main goal is to get a valid estimate of the shelf life

Outline Assumptions and methodology for evaluating designs 1/2/2019 Assumptions and methodology for evaluating designs “Optimum” designs for 3, 4 and 5 environments Comparison with standard 5-run design Some extensions Restricting designs to a subset of parameter space Errors in humidity and temperature in chambers Nonlinear degradation

“Standard” 5-run Design °C\RH 10 25 40 55 75 50 14 60 70 1 80 2 1/2/2019 Company Confidential © 2014 Eli Lilly and Company

Assumptions Degradation rate fits humidity-corrected Arrhenius equation Degradation increases linearly with time Brief consideration of time0.5 or time2 dependency True shelf life is either 2, 4 or 8 years Activation energy is either 17.2, 25.7 or 34.3 kcal/mol

Assumptions Humidity coefficient (bRH) is 0.00, 0.04 or 0.08 Specification limit is either 0.5%, 1.0% or 2.0% Pre-exponential factor adjusted to achieve shelf life Measurement uncertainty is either 6 or 10% of degradation with minimum of 0.02%

Activation Energy (kcals/mol) Acceleration Factors Activation Energy (kcals/mol) Temperature °C 17.2 25.7 34.3 25 1.0 40 4.0 8.0 16.0 50 9.5 28.7 88.2 60 21.1 95.3 438.2 70 45.0 295.6 1983.4 80 92.0 859.4 8242.5

Activation Energy (kcals/mol) Equivalent Days to 4 Year Shelf Life (Linear Degradation, Arrhenius, Relative to 25°C) Activation Energy (kcals/mol) Temperature °C 17.2 25.7 34.3 25 1461.0 40 363.6 182.9 91.2 50 154.6 50.9 16.6 60 69.2 15.3 3.3 70 32.4 4.9 0.7 80 15.9 1.7 0.2

Allowable Design Points (Temperature and Relative Humidity) Temperature (°C) 10 25 40 55 75 X 50 60 70 80 Need to limit days of exposure to be reasonable for most combinations of assumed degradation rates

Environments, Exposures and Their Expected Degradation (0 Environments, Exposures and Their Expected Degradation (0.5% Spec Limit, 8 Year Shelf Life) Bounded at 20% Increase Only considering 1, 2, 7 or 14 day exposures

Environments, Exposures and Their Expected Degradation (2 Environments, Exposures and Their Expected Degradation (2.0% Spec Limit, 2 Year Shelf Life)

Allowable Design Points (Temperature, Relative Humidity and Maximum Number of Days) Temperature (°C) 10 25 40 55 75 14 50 60 70 7 2 80 NA Restricted combinations of temperature, humidity, and days so that ≥60 of 81 combinations of Arrhenius assumptions and shelf-life have an expected degradation increase of 5% or less or less

Restricted Combinations: Environments, Exposures and Their Expected Degradation (0.5% Spec Limit, 8 Year Shelf Life)

Restricted Combinations: Environments, Exposures and Their Expected Degradation (2.0% Spec Limit, 2 Year Shelf Life)

Initial + 3 Condition Designs for Arrhenius, Linear in Time

Simplest Search: 3 Points, Linear Degradation Suppose you will run samples at 3 conditions. Which conditions should you choose and how long should you store samples at each condition? Subject to maximum day restrictions Assume linear degradation Temp\RH 10 25 40 55 75 14 50 60 70 2 80 7 Possible Optimum

Design Evaluation Simulate data for each of 162 combinations of Activation Energy (3 levels) RH factor (3 levels) True shelf life (3 levels) Specification limit (3 levels) Degradation uncertainty (2 levels) Estimate shelf life at 25°C/60% RH Repeat n times for each combination (10 iterations initially, 100 for better designs)

Design Evaluation Bound shelf life estimate by 0.1 and 20 years Scale estimated shelf life by true shelf life: scaled shelf life = estimated shelf life/true shelf life Want values near 1 Calculate squared bias: (1 – scaled shelf life)2 for each combination Calculate average squared bias across “162 combinations times n iterations” Equal weight given to each combination—equal probability point prior

One Iteration for One Design Proposal: Estimated Shelf Life Orange horizontal lines represent observed averages from simulation

One Iteration for One Design Proposal: Scaled Shelf Life Orange horizontal lines represent observed averages from simulation

One Iteration for One Design Proposal Orange horizontal lines represent observed averages from simulation

Optimization Routine Generate 100 designs completely at random from the set of possible run conditions From the top 20 designs in the total design pool, sample one. The probability of a given design being selected is proportional to 1/sqrt(mean(shelf life error)^2) For the selected design, randomly replace one run 20 times Generate 5 designs completely at random Repeat steps 2-4 (200 times or more)

Top 3-Run Designs: Days at Each Environment Shown °C\RH 10 25 40 55 75 14 50 60 70 80 2 °C\RH 10 25 40 55 75 50 60 14 70 80 2 °C\RH 10 25 40 55 75 50 60 14 70 80 2 °C\RH 10 25 40 55 75 50 60 14 70 80 2

Reminder: Possible Optimum Temp\RH 10 25 40 55 75 14 50 60 70 2 80 7 Possible Optimum

Theoretical Increase for “Possible Optimum” Markers colored for each of 3 different storage environments; shapes for different humidity conditions

Theoretical Increase for Found Optimum Markers colored for each of 3 different storage environments; shapes for different humidity conditions

Top 3-Run Designs: Days at Each Environment Shown °C\RH 10 25 40 55 75 14 50 60 70 80 2 °C\RH 10 25 40 55 75 50 60 14 70 80 2 °C\RH 10 25 40 55 75 50 60 14 70 80 2 °C\RH 10 25 40 55 75 50 60 14 70 80 2

Top 4-Run Designs: Days at Each Environment Shown °C\RH 10 25 40 55 75 14 50 60 14,14 70 80 2 °C\RH 10 25 40 55 75 50 60 14,14 70 80 2 °C\RH 10 25 40 55 75 50 60 14,14 70 14 80 2 °C\RH 10 25 40 55 75 50 60 14,14 2 70 80

Top 5-Run Designs: Days at Each Environment Shown °C\RH 10 25 40 55 75 50 14 60 14,14 70 2 80 °C\RH 10 25 40 55 75 14 50 60 14,14 70 80 2, 2 °C\RH 10 25 40 55 75 50 14 60 70 2 80 °C\RH 10 25 40 55 75 50 14 60 70 1 80 2 Standard Design

Possible Optimum Mean Squared Bias = 7.323 Temp\RH 10 25 40 55 75 14 50 60 70 2 80 7 Mean Squared Bias = 7.323 Bounded Parameters Mean Squared Bias = 7.523 (Restrict activation energy and relative humidity coefficients to be non-negative in non-linear fit)

Top 3-Run Designs: Days at Each Environment Shown with Mean Squared Bias °C\RH 10 25 40 55 75 14 50 60 70 80 2 °C\RH 10 25 40 55 75 50 60 14 70 80 2 0.475 0.263 0.295 0.307 °C\RH 10 25 40 55 75 50 60 14 70 80 2 °C\RH 10 25 40 55 75 50 60 14 70 80 2 0.324 0.321 0.299 0.313

Top 4-Run Designs: Days at Each Environment Shown with Mean Squared Bias °C\RH 10 25 40 55 75 14 50 60 14,14 70 80 2 °C\RH 10 25 40 55 75 50 60 14,14 70 80 2 0.424 0.195 0.215 0.217 °C\RH 10 25 40 55 75 50 60 14,14 70 14 80 2 °C\RH 10 25 40 55 75 50 60 14,14 2 70 80 0.231 0.227 0.226 0.233

Top 5-Run Designs: Days at Each Environment Shown with Mean Squared Bias °C\RH 10 25 40 55 75 50 14 60 14,14 70 2 80 °C\RH 10 25 40 55 75 14 50 60 14,14 70 80 2, 2 0.150 0.128 0.389 0.151 °C\RH 10 25 40 55 75 50 14 60 70 2 80 °C\RH 10 25 40 55 75 50 14 60 70 1 80 2 0.153 0.134 0.335 0.325

Repeatability of Evaluations Set (of 500 iterations x 162 Combinations) Mean Squared Bias of Scaled Shelf Life Square Root of Mean Squared Bias 1 0.1478 0.384 2 0.1494 0.387 3 0.1443 0.380 4 0.1474 5 0.1505 0.388 6 0.1521 0.390 7 0.1509 8 0.1536 0.392 9 0.1479 0.385 10 0.1513 0.389

Other Evaluations: Limiting Range of Solutions 34300 Ea LH HH LL HL bRH 25700 17200 0.04 0.08

2 Best Designs from Full Parameter Space Top 3-Run Designs: Days at Each Environment Shown with Mean Squared Bias °C\RH 10 25 40 55 75 50 60 14 70 80 2 0.295 2 Best Designs from Full Parameter Space °C\RH 10 25 40 55 75 50 60 14 70 80 2 0.299

Top 3-Run Designs: Days at Each Environment Shown (Restricted Parameter Space) 34.3 °C\RH 10 25 40 55 75 50 14 60 70 80 2 °C\RH 10 25 40 55 75 50 14 60 70 80 2 25.7 °C\RH 10 25 40 55 75 50 60 14 70 80 2 °C\RH 10 25 40 55 75 50 14,14 60 2 70 80 ? 17.2 0.04 0.08

(Almost Final) Summary Designs to optimally determine shelf life incorporate environments with appreciable degradation More emphasis is given to achieving appreciable degradation than spread in temperature or humidity Low temperatures may lead to “no information” results 4-run designs generally incorporate anchoring of one temperature/humidity combination with 2 points and varying temperature and humidity with other two points 1/2/2019 Company Confidential © 2014 Eli Lilly and Company

Other Evaluations Effect of error in humidity and temperature of environments Simulated with standard deviations of 1°C and 1% RH Optimal designs spread temperature and humidity more relative to exact environment options. Some emphasis on stabilizing initial condition More variety in the designs found that are nearly optimum Increases mean squared bias of shelf life estimate Best no noise: 0.150; Best with noise: 0.342

Other Evaluations Nonlinear response (square root of time, square of time) Nature of response not reliably determined from optimum 5-run design using end points alone Adding intermediate samples at half of maximum time allows reliable estimation of shape of response