Final Readiness Review

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Presentation transcript:

Final Readiness Review York College of Pennsylvania NASA Student Launch

Vehicle Dimensions Overall length: 138 inches  Bottom body tube: 48 inches  Middle body tube: 38 inches  Top body tube: 26 inches  Diameter: 6 inches  CG: 85.43 inches from nose  CP: 102.36 inches from nose  SSM: 2.77 cal  Fin Dimensions : Chord Root: 36 cm Chord Tip: 25 cm Height: 15 cm

Motor Motor Designation: Aerotech L-1150R Max average thrust: 1150 Newtons Impulse of 3517 Newton-seconds over a burn time of 3.10 seconds MOTOR FLOWN FOR MAIN LAUNCH: K-560 W-PS Impulse of 2417 Newton-seconds over a burn time of 4.10 seconds

Design Features CO2 ejection system used to separate the nose cone from the payload tube Gear crank used for payload ejection Gear and motor are assembled to make the fully functioning dispensing payload mechanism 3D printed fin can will be used

Major Calculations Thrust to weight ratio 9.07:1 Rail exit velocity: 83.99 ft/s Maximum Velocity: 751.3 ft/s VS. Maximum Mach Number: 0.67 Mach Maximum Acceleration: 306.76 (ft/s)^2 Predicted Apogee (From Sim.): 5,400 ft

Mass Statement Total Mass: 29.50 lbs (28.50 lbs @CDR) Component Weight (lb) Nose Cone with CO2 Ejection System 2.50 Upper Body Tube 1.76 Payload 3.50 U-Bolts in Upper Body 0.18 Middle Body Tube 2.58 Coupler 0.65 Electronics Bay 1.50 Main parachute 1.02 U-Bolts in Middle Body Shock Cord in Middle Body 0.30 Lower Body Tube 3.25 Motor Tube 0.60 Drogue Parachute 0.194 Shock Cord in Lower Body U-Bolts in Lower Body Motor 8.099 Fins 1.22 Gear System 0.50 Total Weight 28.513 Simulation Mass 28.499 Mass Statement Total Mass: 29.50 lbs (28.50 lbs @CDR) Based on our design we have planned for an increase in weight of the rocket by 2%, due to added supports and epoxy weight. Given this weight increase, our projected 5,400 feet height drops to 5,292 feet which is just over the target (CDR).

Recovery Subsystem Drogue: 15 inches in diameter made by ParaMedichutes Main Parachute: 120 inches in diameter made by ParaMediChutes Recovery harness: 3/8” Kevlar Recovery harness length for drogue: 30 ft Recovery harness length for main: 30 ft Terminal velocity for drogue: 147 ft/s Terminal velocity for main: 12.7 ft/s

Kinetic Energy Findings Kinetic Energy of Each Section (Ft-lbs) Bottom Section : 21.74 Middle Section : 16.39 Payload Section and Nose-Cone: 36.83 *

Drift Calculations Predicted drift with 5-mph wind: 616.0 ft

Test Plan and Procedures (Recovery Included) Shear Pin Testing – Between nose-cone and payload tube CO2 Ejection Testing – To ensure that nose-cone does not travel further than 10 feet away from launch vehicle Electronics Bay Ejection Testing (Staged Recovery Test) – To ensure the correct amount of black powder charge mass for drogue and main parachute deployment Fin Can Testing – Additional CFD and Wind-Tunnel Testing Wireless Control Testing – In order to make sure that our gear system motor receives signals from a maximum distance CO2 Ejection Testing/ Shear Pin Testing: To ensure that nose-cone has the correct number of shear pins and ejects properly using the CO2 ejection system Additional testing will be performed on the shock cord

Full-Scale Flight Data Flight altitude: 3134 feet Launch Conditions Temperature = 41 Fahrenheit Humidity = 71% Wind Speeds = Sustained @ 10 mph / Gusts @ 12.5 mph Motor Characteristics Aerotech K560 Aerotech L1150 Impulse (N*s) 2417 3517 Average Thrust (N) 560 1150 Burn Time (s) 4.1 3.1 Peak Thrust (N) 753.7 1346 OpenRocket Simulation Actual Flight Data 3,579 ft 3,134 ft Rail Exit: 50.2 ft/s Rail Exit: 54 ft/s

Launch Vehicle Verifications SOW 2.1 – Apogee SOW 2.2 -2.5 – Altimeter Requirements SOW 2.6 – Rocket is able to be reused SOW 2.7 – Maximum of 4 independent sections SOW 2.8 – Single Stage SOW 2.9 - Prepped in less than 3 hours SOW 2.10 – Able to stay on pad for up to 1 hour SOW 2.11 -2.13 – Related to Rocket Motor and Firing SOW 2.14 – No pressure vessels SOW 2.15 – Greater than 2.0 stability SOW 2.16 – 2.17 – Calculations SOW 2.18 -2.19 – Subscale and Full-Scale Flight

Final Payload Design Overall dimensions: Length: 10.000 inches Max width: 5.998 inches Max height: 2.750 inches Arduino programmed Two D/C powered electric motors Can operate upside down

Payload Design Microcontroller: Arduino Nano Sensors: Motor(s): Ultrasonic Sensor GPS Unit Motor(s): D/C Hobby motor 4.5-9v Power System:

Payload Design

Payload Integration Payload housed within the payload tube at the front of the rocket Payload Deployment System: After ejection of the nose cone off the front payload tube, the gear mechanism will push the payload out. Integration: To integrate the gear housing and motor it will be riveted to the coupler tubing. Once the gear housing has been attached the coupler tubing will be epoxied to the body tube.

Nose-Cone Ejection System CO2 ejection system integrated within the nose-cone to eject the nose-cone and to break the shear pins that were holding the payload tube and nose-cone together during launch Peregrine Exhaustless CO2 Ejection System

Interfaces Wireless Communication for Gear System: HC-12 Wireless Serial Port Communications Module with communication distance of 1000m in open space Nose-Cone Deployment: PerfectFlite Altimeter in the nose cone for the CO2 ejection system We will use a FeatherWeight Magnetic Switch which we can wire directly to our PerfectFlite Altimeter The altimeter itself will be programmed to have a delay of 65 seconds from the time that the rocket lands until the nose-cone is ejected off.

Status of Requirements Verification PDR completed, CDR completed, successfully launched the sub- scale twice, main rocket one launched https://youtu.be/Ce-QjRevA0Y Completed testing: Quick-Link testing, U-Bolt testing, Shock cord testing, Wireless signal testing, Ejection, Shear pins Additional testing required: Shock cord, CO2 ejection Educational Engagement: York Vo-Tech Dallastown Middle School Hereford High School Activities Fair