SEMI FINISHED PRODUCTS

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Presentation transcript:

SEMI FINISHED PRODUCTS TECHNICAL INFORMATION SEMI FINISHED PRODUCTS

Materials: PE – PP – PVDF – ECTFE RANGE OF PRODUCTS Products Material properties Welding methods Applications Supply program Sheets Round bars Welding rods Materials: PE – PP – PVDF – ECTFE Including special materials

MATERIAL PROPERTIES

PE - POLYETHYLENE General properties of HDPE Low specific density Products Material properties Welding methods Applications Supply program General properties of HDPE Low specific density (approximate 0,95 g/cm³-0,96 g/cm³) Perfect suitable for low temperatures (down to -40°C) UV resistant (carbon black) Easy weldable Elastic material Raw material with approval for drinking water and food Good thermal formability

PE - POLYETHYLENE Special materials PE100-RC Products Material properties Welding methods Applications Supply program Special materials PE100-RC Material with excellent resistance against stress cracking media HDPE-el Electro conductive (antistatic) material HDPE natural Semi finished products made out of HDPE natural for indoor applications Sheets made out of PE100 natural

PE - POLYETHYLENE PE100-RC Products Material properties Welding methods Applications Supply program PE100-RC

PE - POLYETHYLENE PE100-RC FNCT „Full Notch Creep Test“ Products Material properties Welding methods Applications Supply program PE100-RC FNCT „Full Notch Creep Test“ (80°C; 4N/mm2; 2% Arkopal N-100 ) Material Minimum durability [h] PE63 ~30 PE80 >100 PE100 >300 PE100 RC >8760

PE - POLYETHYLENE HDPE-el Specific surface resistance <106 [Ohm] Products Material properties Welding methods Applications Supply program HDPE-el Specific surface resistance <106 [Ohm]

PP - POLYPROPYLENE General properties of PP Products Material properties Welding methods Applications Supply program General properties of PP Low specific density (approximate 0,91 g/cm3) Suitable for high operating temperatures; 120°C for short term, 95°C for permanent use High resistance to ageing Easy weldability Excellent abrasion resistance Low coefficient of friction Very good insulating properties Raw material permitted for food stuff and drinking water

PP - POLYPROPYLENE PP materials for AGRU‘s semi finished products Material properties Welding methods Applications Supply program PP materials for AGRU‘s semi finished products Extruded sheets made of PP-H Pressed sheets made of PP-R Round bars made of PP-R Welding rods, available in PP-H and PP-R Fabric backed sheets made of PPB 2222 (amongst others used for the chloralkali process)

PP - POLYPROPYLENE PP-special materials PPs grey Products Material properties Welding methods Applications Supply program PP-special materials PPs grey Flame-retardant material (self distinguishing) PPs-el Electro conductive material PP white, PP natural PP in natural and white colour

PP - POLYPROPYLENE Products Material properties Welding methods Applications Supply program PPs Semi finished products made out of PPs are classified: According DIN 4102  B1 According UL 94  V2 According EN 13501  E (d2)

PP - POLYPROPYLENE PPs-el Semi finished products made of PPs-el Material properties Welding methods Applications Supply program PPs-el Semi finished products made of PPs-el are classified: According UL 94  V0 Specific surface resistance <106 [Ohm]

PVDF - POLYVINYLIDENFLUORID Products Material properties Welding methods Applications Supply program General properties of PVDF Wide temperature range for application: -20°C to maximum +140°C (short term), permanent operating temperature: 120°C Resistant against UV radiation Excellent chemical resistance Good mechanical properties Easy processing, good thermal formability Low permeation rate for gaseous media Raw material with approvals for food and drinking water; FM 4910 approved

PVDF - POLYVINYLIDENFLUORID Products Material properties Welding methods Applications Supply program PVDF - special material PVDF flex(ible) Special PVDF grade with lower modulus of elasticity than the standard PVDF polymers (fabric backed sheets for the relining of tanks and containers)

ECTFE - ETHYLENCHLORTRIFLUORETHYLENE Products Material properties Welding methods Applications Supply program General properties of ECTFE Wide temperature range for application: -76°C to max. +180°C (short term), permanent operating temperature: 140°C Outstanding chemical resistance against high corrosive media and chlorine Very good weathering resistance Resistant against radiation 20 M-rad (g) Physiologically harmless (unproblematic) Compliant to FM4910

WELDING METHODS

WELDING METHODS Hot gas welding 2 – 5 mm; Extrusion welding Products Material properties Welding methods Applications Supply program Hot gas welding 2 – 5 mm; Extrusion welding 2,5 – 12 mm; Butt welding up to12 mm; >12 mm;

HOT GAS WELDING Products Material properties Welding methods Applications Supply program

HOT GAS WELDING Products Material properties Welding methods Applications Supply program

HOT GAS WELDING Cross section Code 410 Circular profile; 3, 4 and 5mm Products Material properties Welding methods Applications Supply program Cross section Code 410 Circular profile; 3, 4 and 5mm Cross section Code 411 Triangle-profile rounded edges; 5x3 and 6x4mm Cross section Code 414 Ovale profile 5x3 and 6x4mm

EXTRUSION WELDING Products Material properties Welding methods Applications Supply program

EXTRUSION WELDING Products Material properties Welding methods Applications Supply program

EXTRUSION WELDING Welding shoes made out of PTFE (TEFLON) Products Material properties Welding methods Applications Supply program Welding shoes made out of PTFE (TEFLON)

EXTRUSION WELDING Purging rod for extrusion gun circular profile Products Material properties Welding methods Applications Supply program Purging rod for extrusion gun circular profile Efficient and fast cleaning of the extrusion gun

BUTT WELDING (DVS 2207) Preparation of the welding surface Products Material properties Welding methods Applications Supply program Preparation of the welding surface Alignment and preheating Joining and cooling

BUTT WELDING (DVS 2207) Products Material properties Welding methods Applications Supply program

BUTT WELDING (DVS 2207) Products Material properties Welding methods Applications Supply program

APPLICATIONS

APPLICATIONS FOR HDPE Main applications Lining of tanks Products Material properties Welding methods Applications Supply program Main applications Lining of tanks Construction of apparatus Tank constructions Rinsing tanks and special applications Special components

PROJECT REPORT FOR HDPE Products Material properties Welding methods Applications Supply program Buffer station for various media PE storage tank for water for industrial use

PROJECT REPORT FOR HDPE Products Material properties Welding methods Applications Supply program Distribution system made of HDPE Safety protection for a chemical supply unit

PROJECT REPORT FOR HDPE Products Material properties Welding methods Applications Supply program Exhaust air system to a washer

PROJECT REPORT FOR HDPE Products Material properties Welding methods Applications Supply program Various PE items for a power station Surfboard

PROJECT REPORT FOR HDPE Products Material properties Welding methods Applications Supply program Water treatment system (combination of pipes and sheets)

APPLICATIONS FOR PP Main applications Lining of tanks Products Material properties Welding methods Applications Supply program Main applications Lining of tanks Apparatus engineering, tank construction Valves and pump parts Custom made products Wet benches

PROJECT REPORT FOR PP Double PP Tank Pickling tank Products Material properties Welding methods Applications Supply program Double PP Tank Pickling tank

PROJECT REPORT FOR PP Horizontal washer (galvanic industry) Products Material properties Welding methods Applications Supply program Horizontal washer (galvanic industry)

PROJECT REPORT FOR PP Spray box Products Material properties Welding methods Applications Supply program Spray box

PROJECT REPORT FOR PP Pickling tank made of PP-B Products Material properties Welding methods Applications Supply program Pickling tank made of PP-B

PROJECT REPORT FOR PP Cover profile made of PP Products Material properties Welding methods Applications Supply program Cover profile made of PP

PROJECT REPORT FOR PP Ventilator Products Material properties Welding methods Applications Supply program Ventilator

PROJECT REPORT FOR PP Round tank Products Material properties Welding methods Applications Supply program Round tank

APPLICATIONS FOR PVDF Main applications Products Material properties Welding methods Applications Supply program Main applications Lining of chemical storage tanks Lining of UPW storage tanks Tank constructions Apparatus engineering Machined components (e.g. pump parts) Lining of containers Wet benches

PROJECT REPORT FOR PVDF Products Material properties Welding methods Applications Supply program Seperator

PROJECT REPORT FOR PVDF Products Material properties Welding methods Applications Supply program Tank sections made out of PVDF-FRP for field installation at a silver refinery (diameter: 3,7 m)

PROJECT REPORT FOR PVDF Products Material properties Welding methods Applications Supply program Technical components for the chloralkali process made of PVDF-FRP

PROJECT REPORT FOR PVDF Products Material properties Welding methods Applications Supply program Tank lined with PVDF flex (fabric backed) for the storage of high concentrated acids

PROJECT REPORT FOR PVDF Products Material properties Welding methods Applications Supply program Equipment for the process industry

APPLICATIONS FOR ECTFE Products Material properties Welding methods Applications Supply program Main applications Wet benches Tanks for UPW Exhaust gas systems Chemical distribution systems

PROJECT REPORT FOR ECTFE Products Material properties Welding methods Applications Supply program Machined parts for technical facilities

PROJECT REPORT FOR ECTFE Products Material properties Welding methods Applications Supply program Steel tank relined with ECTFE sheets fabric backed

PROJECT REPORT FOR ECTFE Products Material properties Welding methods Applications Supply program Fittings made of ECTFE

PROJECT REPORT FOR ECTFE Products Material properties Welding methods Applications Supply program Tank relined with ECTFE sheets fabric backed

PROJECT REPORT FOR ECTFE Products Material properties Welding methods Applications Supply program Wet bench made of ECTFE sheets

PROJECT REPORT FOR ECTFE Products Material properties Welding methods Applications Supply program ECTFE-FRP reactor vessel for copper hydrometallurgy (diameter: 3 meter)

PROJECT REPORT FOR SPECIAL MATERIALS Products Material properties Welding methods Applications Supply program Boats made out of UV stabilized HDPE sheets in yellow colour (Location: Oceania)

PROJECT REPORT FOR SPECIAL MATERIALS Products Material properties Welding methods Applications Supply program PE-el protective caps for electrical towers

PROJECT REPORT FOR SPECIAL MATERIALS Products Material properties Welding methods Applications Supply program Tank made of PE100 RC sheets

PROJECT REPORT FOR SPECIAL MATERIALS Products Material properties Welding methods Applications Supply program Water tanks made of HDPE sheets in natural colour (volumetric capacity: 300 l)

PROJECT REPORT FOR SPECIAL MATERIALS Products Material properties Welding methods Applications Supply program Orthopaedic shoe formed of HDPE sheets in natural colour

PROJECT REPORT FOR SPECIAL MATERIALS Products Material properties Welding methods Applications Supply program Tunnel made out of PP white

PROJECT REPORT FOR SPECIAL MATERIALS Products Material properties Welding methods Applications Supply program Tunnel made out of PP white

SUPPLY PROGRAM

HDPE SHEETS EXTRUDED PE100 and PE80 sheets extruded 2 x 1m…… 2 - 40mm Products Material properties Welding methods Applications Supply program PE100 and PE80 sheets extruded 2 x 1m…… 2 - 40mm 3 x 1,5m… 3 - 40mm 4 x 2m…… 3 - 40mm PE80 sheets fabric backed (polyester fabric) 2 x 1m……5mm 3 x 1,5m….5mm

HDPE SHEETS PRESSED / EXTRUDED Products Material properties Welding methods Applications Supply program PE100 and PE80 sheets pressed 2 x 1m …. 10 – 120mm 4 x 2m …. 15 – 80mm PE100 RC sheets extruded 3 x 1,5 m …. 3 – 50mm 4 x 2m …. 12 – 40mm PE100 round bars extruded Diameter: 15 – 315mm

PP SHEETS EXTRUDED PP sheets extruded 2 x 1m…… 2 - 40mm Products Material properties Welding methods Applications Supply program PP sheets extruded 2 x 1m…… 2 - 40mm 3 x 1,5m… 3 - 40mm 4 x 2m…… 3 - 40mm PP sheets extruded fabric backed (polyester or polypropylene fabric) 2 x 1m …3 – 6mm - roll 25m x 1m 3–4mm 3 x 1,5m..3 - 6mm - roll 25m x 1,5m 3–4mm

PP SHEETS PRESSED / ROUND BARS Products Material properties Welding methods Applications Supply program PP sheets pressed 2 x 1m …. 10 – 60 - 120mm 4 x 2m …. 15 – 60 - 80mm PP round bars extruded Diameter: 15 – 315mm

PVDF SHEETS EXTRUDED PVDF sheets extruded 2 x 1m…… 2 - 20mm Products Material properties Welding methods Applications Supply program PVDF sheets extruded 2 x 1m…… 2 - 20mm 3 x 1,5m… 3 - 4mm PVDF sheets extruded with polyester fabric 2 x 1m …3 – 5mm - roll 25m x 1m 3mm 3 x 1,5m..3 - 4mm - roll 25m x 1,5m 3mm PVDF-flex sheets extruded with polyester fabric 3 x 1,5m….3mm

PVDF SHEETS PRESSED / ROUND BARS Products Material properties Welding methods Applications Supply program PVDF sheets pressed 2 x 1m …. 10 – 50mm 4 x 2m …. 12 – 20mm PVDF round bars extruded Diameter: 20 – 300mm

ECTFE SHEETS EXTRUDED ECTFE sheets extruded 2 x 1m…… 1,5 – 4,0mm Products Material properties Welding methods Applications Supply program ECTFE sheets extruded 2 x 1m…… 1,5 – 4,0mm ECTFE sheets fabric backed (glass fabric) 2 x 1m … 1,5 –4,0mm roll 25m x 1m…. 1,5 - 2,3mm 3 x 1,5m….. 2,3 – 3,0mm roll 25m x 1,5m…. 2,3mm

ECTFE SHEETS PRESSED / ROUND BARS Products Material properties Welding methods Applications Supply program ECTFE sheets pressed 2 x 1m…… 10 – 30mm ECTFE round bars extruded Diameter: 10 –65mm

PRODUCTS MADE OF SPECIAL MATERIALS Material properties Welding methods Applications Supply program PP natural, PP-white, PPs, PPs-el PE natural and HDPE-el sheets Sheets extruded: 3 – 25mm Sheets pressed: 25 – 60mm Round bars: 15-80mm Welding rods Special dimensions on request possible

THANKS FOR YOUR ATTENTION E office@agru.at AGRU Kunststofftechnik GmbH Ing.-Pesendorfer-Str. 31 A-4540 Bad Hall Austria / EU www.agru.at THANKS FOR YOUR ATTENTION Subject to errors of typesetting, misprints and modifications. Illustration are generic and for reference only!